Composition
Composed of two components: emulsion and pigment paste. The main resin consists of chain-extended epoxy resin, isocyanate crosslinking agent, and toughening agent, with the addition of independently developed high-edge-protection resin. After acid neutralization, it forms an emulsion. Epoxy resin acts as the dispersion resin, combined with pigments and fillers to form a ground pigment paste.
Features
Applications
Technical Specifications
Raw Paint Specifications
Item | Technical Specifications | Inspection Standard | ||
Emulsion | Color Paste | |||
State of Material in Container | Milky white liquid | Black viscous liquid, no agglomeration | Visual inspection | |
Solids Content | 120°C / 1h / 2g, % | 32-34 | 40-42 | GB/T1725-2007 |
Fineness | μm | ≤10 | ≤20 | GB/T6753.1 |
pH Value | 25°C | 6.0-6.5 | —— | GB/T9724 |
Conductivity | 25°C, μs/cm | 1200-1800 | —— | HG/T3335 |
Bath Parameters
Item | Technical Specification | Testing Standard | |
Solids Content | 120°C / 1h / 2g, % | 12-16 | GB/T1725-2007 |
pH Value | 25°C | 5.6-6.1 | GB/T9724 |
Conductivity | 25°C, μs/cm | 1000-2200 | HG/T3335 |
Throwing Power | cm, NV = 20% | ≥20 | HG/T3334-2012 |
Application Temperature | °C | 28-32 | Thermometer |
Electrophoresis Time | s | Full Immersion 60–180 | N/A |
Application Voltage | V | 100-240 | 2L Bath Solution |
Drying Time / Temperature | °C / min | 175/25 | GB/T1728 |
Solvent Content | % | 1.0-2.0 | QB8008 |
Breakdown Voltage | V | ≥280 | HG/T3952 |
Ash Content | —— | 9-14 | GB/T1747-1979 |
Coulombic Efficiency | mg/C | ≥25 | HG/T3952 |
Film Performance Indicators
Item | Specification | Testing Standard | |
Appearance | —— | Smooth, flat, no pinholes | Visual Inspection |
Film Thickness | μm | 15-30 | GB/T13452.2 |
Hardness | —— | ≥2H | GB/T6739 |
Erichsen Cupping | mm | ≥8 | GB/T9753 |
Adhesion | Grade | 0 | GB/T9286 |
Flexibility | mm | 1 | GB/T1731 |
Impact Resistance | cm | 50 | GB/T1732 |
Gloss | 60° | 50-80 | GB/T9754 |
Acid Resistance | 0.05mol/L H₂SO₄,48h | No peeling, blistering, or wrinkling; slight discoloration allowed | GB/T 9274 Method A |
Alkali Resistance | 0.1mol/L NaOH,48h | No peeling, blistering, or wrinkling; slight discoloration allowed | GB/T 9274 Method A |
Salt Spray Resistance | h | ≥800 | GB/T1771-2007 |
*Salt Spray Resistance: Using Bonderite standard phosphated steel panel, unidirectional corrosion ≤ 2 mm*
Bath Preparation
Color paste : Emulsion : Deionized water = 1:3:4 (or 1:4:5 by weight). Add appropriate additives and neutralizing agents to adjust the parameters. Let the mixture age for 48 hours, then filter and apply.
Application Process
Pre-degreasing → Degreasing → Water Rinse → Surface Conditioning → Phosphating → Water Rinse → Pure Water Rinse → Electrophoresis → Post-rinse → Drying (Also suitable for silane or ceramic pretreatment processes)
Packaging and Storage
Safety and Hygiene Regulations