300L Vacuum Homogenizing Emulsifier Machine
Overview
The 300L Vacuum Homogenizing Emulsifier Machine is engineered for semi-fluid products across cosmetics, Healthcare, and food industries. This advanced system integrates high-shear mixing, vacuum processing, hydraulic lifting, and precise temperature control to deliver smooth, consistent, bubble-free emulsions with exceptional efficiency.
Featuring a compact design and sanitary construction that meets GMP/cGMP standards, this machine ensures hygienic production processes and reliable performance.
Key Advantages
Vacuum Processing for Superior Quality
- Mixing under vacuum eliminates air bubbles and prevents oxidation
- Ensures smooth, uniform emulsions with extended shelf life
Easy Cleaning with Hydraulic Lifting
- Hydraulic lifting head provides quick access for cleaning and inspection
- Simplifies product changeovers and multi-batch production
Dual Mixing System
- High-speed homogenizer rapidly emulsifies and disperses ingredients
- Slow-speed wall-scraping stirrer prevents dead zones and ensures uniform consistency for high-viscosity products
Reliable Operation
- Vacuum pump and hydraulic system deliver stable performance
- Built for continuous operation with minimal downtime
Technical Specifications
| Feature |
Specification |
| Capacity |
300L |
| Material |
316L stainless steel (contact), 304 stainless steel (top cover), mirror-polished |
| Homogenizer |
4.0kW, 0–2800 rpm |
| Stirrer |
1.5kW, 49 rpm, wall-scraping |
| Hydraulic Pump |
0.75kW |
| Vacuum Pump |
2.35kW water ring |
| Heating/Cooling |
0–150°C, PID control |
| Total Power |
8.6kW (excluding heating/cooling) |
| Power Supply |
AC 380V / 50Hz, 3-phase |
| Height |
2240mm (static), 2940mm (lifted) |
| Safety & Accessories |
Safety valve, sanitary clamps, cleaning ball, pressure ports |
Features at a Glance
- Sanitary design with polished surfaces for easy cleaning
- Dual mixing system accommodates wide range of product viscosities
- Hydraulic lifting for convenient maintenance access
- Optional PLC control for automated operation including speed, vacuum, and temperature monitoring
- Heating/Cooling jacket for precise temperature control
- Standard sanitary fittings for CIP cleaning and vacuum deaeration
Production Capacity
- Recommended batch volume: 150–300L
- Typical mixing time: 30–60 minutes, depending on product
- Suitable for multi-batch production, improving efficiency and reducing labor
Applications
- Cosmetics: creams, lotions, serums, mask bases
- Healthcare Products: ointments, gels, creams, sterile semi-solids
- Food Industry: sauces, mayonnaise, dairy products, dressings
- Fine & Daily Chemicals: pastes, emulsions, dispersions
Summary
The 300L Vacuum Homogenizing Emulsifier represents a versatile, reliable solution for small-to-medium batch production. With its sanitary construction, dual-speed mixing capabilities, and precise temperature and vacuum control, this machine ensures consistent, high-quality emulsions across diverse product applications.