Nitrided Layer Thickness 0.5 to 0.8mm One Screw and Barrel for Extrusion Manufactured to Meet Demands of Plastic Extrusion Industry Applications

Product Description:

The Single Screw Extruder Screw Barrel is a high-performance component designed specifically for extrusion machinery, offering exceptional durability and precision in various industrial applications. This product is an essential part of the screw and barrel combination for extruder systems, engineered to deliver optimal performance and reliability in plastic processing, rubber extrusion, and other material handling processes.

At the heart of this product is the extruder screw, meticulously crafted to meet the demanding requirements of continuous extrusion operations. The screw type employed is a single screw extruder design, known for its efficiency in melting, mixing, and conveying materials through the barrel. This single-screw extruder part is vital in achieving consistent output quality and throughput, making it a preferred choice for manufacturers seeking dependable extrusion solutions.

One of the standout features of this product is the advanced nitriding treatment applied to both the screw and barrel surfaces. The processing type is specifically nitriding treatment, a surface hardening process that significantly enhances the wear resistance and fatigue strength of the components. This treatment results in a nitriding hardness ranging from HV 950 to 1100, ensuring that the screw and barrel can withstand the rigorous demands of high-temperature and high-pressure extrusion environments. The nitriding surface treatment not only extends the service life of the parts but also maintains the integrity and precision of the extrusion process over extended periods of use.

The dimensions of the Single Screw Extruder Screw Barrel are versatile, with screw diameters ranging from 20mm to 200mm. This wide range accommodates various extruder sizes and capacities, allowing for customization and compatibility with different extrusion machines. Whether you require a smaller screw for precision extrusion tasks or a larger diameter for heavy-duty industrial applications, this product offers the flexibility to meet diverse operational needs.

In addition to its robust construction and superior hardness, the extrusion screw and barrel set is designed for ease of installation and maintenance. The precise machining and surface finish facilitate smooth assembly and reduce downtime during part replacement or routine servicing. This efficiency contributes to improved productivity and cost savings over the lifecycle of the extrusion equipment.

Engineered with stringent quality control standards, the single screw extruder parts are manufactured to exact specifications to ensure consistent performance. The integration of the screw and barrel combination for extruder systems guarantees optimal material flow, minimal shear degradation, and enhanced mixing capabilities. This synergy between the screw and barrel components is critical for producing high-quality extruded products with uniform characteristics.

Overall, the Single Screw Extruder Screw Barrel is an indispensable component for any extrusion line, delivering a perfect balance of strength, durability, and precision. Its nitriding hardness of HV 950-1100, combined with expert nitriding surface treatment, makes it highly resistant to wear and corrosion, thereby extending operational life and reducing maintenance frequency. With a comprehensive range of diameters from 20mm to 200mm, this product adapts seamlessly to a variety of extrusion applications, ensuring excellent performance and reliability.

Whether you are looking to upgrade your existing extrusion equipment or require a dependable replacement part, the single screw extruder parts and extrusion screw and barrel set offered by this product provide a superior solution. Experience enhanced extrusion efficiency, reduced wear, and consistent product quality with this meticulously engineered screw and barrel combination for extruder systems.

Features:

• Product Name: Single Screw Extruder Screw Barrel
• Nitriding Hardness: HV 950-1100 for enhanced durability
• Screw Type: Extruder Screw designed for efficient material processing
• Nitrided Layer Thickness: 0.5-0.8mm ensuring long-lasting wear resistance
• Cooling Method: Available in Water-cooled or Air-cooled options
• Surface Treatment: Nitriding for superior surface hardness and corrosion resistance
• Ideal for use as a Screw and Barrel Assembly in extrusion machines
• Essential component of Single-screw Extruder Parts
• Compatible with Extrusion Machine Screw and Barrel Unit for optimal performance

Technical Parameters:

Applications:

The Barrel and Screw Assembly for Single Screw Extruder manufactured by Jialong is a high-quality product designed for a wide range of industrial applications. Originating from China, this product is renowned for its durability and precision, making it an ideal choice for plastic extrusion processes. The Screw and Barrel Assembly is crafted from premium 38CrMOAIA steel and undergoes advanced nitriding treatment, achieving a nitriding hardness of HV 950-1100. This ensures excellent wear resistance and long service life, which is essential for continuous and demanding extrusion operations.

The Screw and Barrel Combination for Extruder is suitable for various application occasions and scenarios. It is widely used in plastic extrusion plants, where consistent and efficient melting, mixing, and shaping of polymer materials are critical. The assembly is perfect for processing different types of polymers including PVC, PE, PP, and other thermoplastics. Industries such as packaging, construction, automotive, and consumer goods manufacturing frequently rely on this product to maintain high production standards and optimize throughput.

Thanks to its versatile barrel diameter range from 35mm to 500mm, the Jialong Screw and Barrel Assembly can accommodate a variety of extruder sizes and capacities. The product offers both water-cooled and air-cooled options for efficient thermal management during extrusion, ensuring stable operation and preventing overheating. This flexibility allows it to be applied in different environmental conditions and production requirements.

With a minimum order quantity of just one set and a competitive price range from USD $700 to $4500 per set, Jialong provides cost-effective solutions for both small-scale and large-scale extrusion operations. The packaging is done securely in wooden packages to avoid damage during transportation, and the delivery time ranges from 1 to 35 workdays depending on order size and customization. Jialong’s supply ability of 300 pieces per month guarantees timely availability for clients with urgent production needs.

In summary, the Barrel and Screw Assembly for Single Screw Extruder by Jialong is an essential component for efficient plastic extrusion, offering exceptional hardness, wear resistance, and cooling options. Its adaptability to various extruder sizes and reliable supply make it an excellent choice for manufacturers looking to enhance their extrusion performance and product quality in diverse industrial scenarios.

Customization:

Jialong offers premium Product Customization Services for the Single Screw Extruder Screw Barrel, designed to meet your specific needs with precision and quality. Originating from China, our Screw and Barrel Assembly is crafted using high-grade 38CrMOAIA material, ensuring durability and optimal performance.

Each Barrel and Screw Assembly for Single Screw Extruder undergoes advanced nitriding treatment, providing a surface hardness ranging from HV900 to HV1100. This processing type enhances wear resistance and extends the service life of the components.

We provide flexible order quantities starting from a minimum of 1 set, with prices ranging from USD $700/set to USD $4500/set, depending on customization requirements. Our supply ability is up to 300 pieces per month, ensuring timely fulfillment of your orders.

All Screw and Barrel Assembly products are securely packed in wooden packages to guarantee safe delivery. Delivery time varies between 1 to 35 work days based on order specifications and quantity.

Choose Jialong for reliable and high-quality Barrel and Screw Assembly for Single Screw Extruder, backed by professional customization and excellent customer service.

Support and Services:

Our Single Screw Extruder Screw Barrel is designed to provide superior performance and durability in various extrusion applications. To ensure optimal operation, regular maintenance and proper handling are essential.

Technical support is available to assist with installation, troubleshooting, and operational guidance. Our experts can help optimize processing parameters to maximize output quality and equipment lifespan.

We offer comprehensive services including barrel refurbishment, screw repair, and replacement parts supply. These services are aimed at minimizing downtime and extending the service life of your extrusion equipment.

For best results, always operate the screw barrel within the recommended temperature and pressure ranges, and use compatible materials as specified in the product documentation.

We are committed to providing continuous support and technical assistance to help you achieve efficient and reliable extrusion processes.

Packing and Shipping:

Each Single Screw Extruder Screw Barrel is carefully packaged to ensure maximum protection during transit. The product is first wrapped in a protective film to prevent moisture and dust exposure, followed by a layer of foam padding to absorb shocks and vibrations. It is then placed inside a sturdy wooden crate or reinforced cardboard box, depending on the size and weight of the barrel. All packaging materials are designed to meet international shipping standards to guarantee safe delivery.

For shipping, we coordinate with reliable logistics partners to handle the transportation process efficiently. The Single Screw Extruder Screw Barrel can be shipped via sea, air, or land freight, tailored to the customer’s requirements and destination. Each shipment includes detailed documentation such as packing lists, invoices, and certificates of origin to facilitate smooth customs clearance. We also provide tracking information so customers can monitor their order status until it arrives at the designated location.