Twin-Conical Screw Assembly Screw Straightness 0.015mm and Barrel 92/188 for Precise Manufacturing Needs

Product Description:

The Conical Twin Screw and Barrel product represents a pinnacle of engineering precision and durability, designed to meet the demanding requirements of modern extrusion and injection molding processes. This product is meticulously crafted to ensure optimal performance, longevity, and efficiency, making it an ideal choice for industries that require high-quality and reliable components.

One of the standout features of this Conical Twin Screw and Barrel system is its exceptional screw straightness, maintained within a tight tolerance of 0.015mm. This high degree of straightness ensures smooth, consistent material flow and reduces wear, enhancing the overall efficiency and lifespan of the equipment. Precision in screw straightness is critical in maintaining the integrity of the extrusion or molding process, preventing material degradation and ensuring uniform product quality.

The product is manufactured using premium alloy steel, selected for its superior mechanical properties and resistance to wear and corrosion. The choice of alloy steel ensures that both the screw and barrel can withstand high operational pressures and temperatures without deformation or loss of performance. This robust material foundation is essential for applications that demand continuous operation and minimal downtime.

A key technological advancement incorporated into this product is the gas nitriding treatment applied to both the screw and barrel. Gas nitriding is a thermochemical surface hardening process that significantly enhances the surface hardness and wear resistance of the components. By diffusing nitrogen into the surface layer, the treatment creates a hard, wear-resistant case while maintaining a tough and ductile core. This balance of hardness and toughness is crucial for components subjected to abrasive and high-stress environments.

The barrel nitriding hardness ranges between HRC 58-62, indicating a very hard surface layer that can resist the mechanical stresses and abrasive forces typical in extrusion and molding operations. Additionally, the nitriding hardness of the overall product measures between 950-1050HV, further attesting to its excellent wear resistance and durability. These hardness levels ensure that the barrel and screw combination can sustain prolonged use without significant wear, reducing maintenance frequency and operational costs.

The Conical Tandem Screw System incorporated in this product is designed to optimize the mixing, shearing, and conveying of materials. This system enhances the homogeneity of the processed material and improves the efficiency of the extrusion or molding process. The conical design facilitates better material flow and reduces the risk of clogging or degradation, which is especially beneficial when processing complex or sensitive materials.

Moreover, the barrel and screw combination is engineered to work seamlessly together, ensuring synchronized operation and maximizing throughput. The precise fit and alignment between the barrel and screws minimize internal leakage and energy consumption, contributing to a more sustainable and cost-effective production process. This synergy between barrel and screw components is a hallmark of the product’s design excellence.

In summary, the Conical Twin Screw and Barrel product offers an unparalleled combination of precision engineering, advanced material treatment, and innovative design. Its superior screw straightness of 0.015mm, gas nitriding treatment, high barrel nitriding hardness of HRC 58-62, and overall nitriding hardness of 950-1050HV make it a reliable and durable choice for demanding industrial applications. The integration of the conical tandem screw system and the optimized barrel and screw combination ensures enhanced performance, longevity, and efficiency, making this product an invaluable asset for manufacturers seeking to achieve high-quality output and operational excellence.

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel, model number 92/188, is a high-performance product designed to meet diverse industrial needs. Originating from China and certified with ISO9001, this product guarantees quality and reliability. The Barrel and Screw Combination, featuring a barrel diameter ranging from 45mm to 300mm, is engineered to deliver exceptional performance in various processing applications. With a screw hardness of HRC 58-62 and barrel nitriding hardness also within HRC58-62, achieved through advanced gas nitriding treatment, the unit ensures excellent wear resistance and longevity.

This Screw and Cylinder Unit is ideal for industries requiring precise and efficient material processing, such as plastics, chemical, food, and pharmaceutical sectors. The conical twin screw design allows for superior mixing, compounding, and extrusion capabilities, making it suitable for applications like polymer blending, masterbatch production, and reactive extrusion. The 3-7 screw heating zones offer precise temperature control, enhancing process stability and product quality.

Whether for large-scale manufacturing or specialized production lines, the Jialong Barrel and Screw Combination is adaptable to a wide range of operational scenarios. Its robust construction and advanced treatment processes ensure durability under high-stress conditions, making it a reliable choice for continuous production environments. The product is packaged securely in a wooden package to prevent damage during transportation, with a delivery time ranging from 1 to 35 workdays depending on order specifications.

With a minimum order quantity of just one set and a competitive price of USD $9600 per set, this conical twin screw and barrel unit offers excellent value for businesses aiming to enhance their processing efficiency. Payment terms are flexible, with T/T accepted, facilitating smooth transactions. Overall, the Jialong Conical Twin Screw and Barrel is a versatile, high-quality solution designed to optimize your production process through its superior Barrel and Screw Combination and reliable Screw and Cylinder Unit design.

Customization:

Jialong offers premium Product Customization Services for the Conical Twin Screw and Barrel, model number 92/188, manufactured in China and certified with ISO9001. Our Twin-Conical Screw Assembly is designed with precision, featuring a nitriding hardness of 950-1050HV and screw hardness of HRC 58-62, ensuring durability and high performance.

The Conical Tandem Screw System includes a barrel with nitriding hardness of HRC 58-62 and superior screw straightness of 0.015mm, achieved through advanced gas nitriding treatment. This guarantees exceptional wear resistance and longevity for demanding industrial applications.

We accept a minimum order quantity of 1 set, priced at USD $9600 per set. Each product is securely packed in a wooden package to ensure safe delivery. Our delivery time ranges from 1 to 35 work days, with payment terms via T/T for your convenience.

Choose Jialong’s Conical Tandem Screw System customization to receive a reliable, high-quality solution tailored to your specific needs, backed by expert craftsmanship and strict quality control.

Support and Services:

Our Conical Twin Screw and Barrel products are engineered for high performance and durability in demanding industrial applications. We offer comprehensive technical support and services to ensure optimal operation and longevity of your equipment.

Our technical support team provides expert guidance on installation, startup, and operation to maximize the efficiency and productivity of your conical twin screw and barrel systems. We assist with troubleshooting, maintenance schedules, and performance optimization tailored to your specific process requirements.

We also offer customized service solutions including repair, refurbishment, and replacement of components to minimize downtime and extend the service life of your equipment. Our skilled technicians use advanced diagnostic tools and original manufacturer parts to maintain the highest quality standards.

Additionally, we provide training programs for your operators and maintenance personnel to enhance their understanding of the equipment and improve operational safety and efficiency.

With our dedicated support and services, you can rely on the consistent performance and reliability of your Conical Twin Screw and Barrel systems, ensuring your production goals are met effectively.

Packing and Shipping:

Each Conical Twin Screw and Barrel unit is carefully packaged to ensure maximum protection during transit. The product is first wrapped in anti-corrosive material to prevent rust and corrosion. It is then securely placed in a custom-fitted wooden crate with shock-absorbing padding to safeguard against impacts and vibrations.

For shipping, the packaged unit is handled with care and loaded onto appropriate transportation vehicles based on the destination. All shipments are accompanied by detailed documentation, including handling instructions and product specifications, to ensure safe delivery. We offer various shipping options, including air freight, sea freight, and land transport, to meet the specific needs of our customers.

Upon arrival, customers are advised to inspect the packaging and product for any signs of damage before acceptance. Our logistics team coordinates closely with clients to provide tracking information and timely updates throughout the shipping process, ensuring a smooth and reliable delivery experience.