industrial needle roller

What is a needle roller?

Industrial needle roller is a kind of precision mechanical parts widely used in textile, non-woven, leather, papermaking, printing and other industries. It is mainly made of metal (such as steel, alloy) or engineering plastics, and its surface is evenly arranged with fine needle teeth or needles. Its core function is to process materials through the puncture, combing, pulling and other actions of the needle teeth.

Main types:

• Card rollers: used in textile and nonwoven industries to loosen and comb fibers (such as flat needle clothing, doffer needle clothing).
• Needle rollers: key components in nonwoven production, which entangle and reinforce fibers by puncturing up and down (such as needle plates for needle looms).
• Printing rollers: used in the printing industry to transfer ink or emboss, and the needle teeth form specific patterns.
• Cleaning rollers: remove impurities or residual fibers from the surface of the equipment (such as papermaking blanket cleaning rollers).

Core functions:

• Fiber processing: combing, sorting, and blending fibers to affect yarn uniformity and fabric strength.
• Material reinforcement: consolidating loose fibers into non-woven fabrics through a needle punching process.
• Surface processing: embossing, punching, or polishing the surface of leather or paper.
• Precision control: high-precision needle rollers ensure consistency in processing thickness and density.

Application industry:

• Textile industry: used for combing, separation, cleaning and processing of textiles to improve fiber quality and production efficiency.
• Papermaking industry: used for pulp processing and paper surface treatment to ensure paper quality and improve production efficiency.
• Plastic processing: used for cleaning and treatment of the surface of plastic products to remove burrs and impurities and ensure smooth and flat products.
• Food processing: used for cleaning and maintenance of food processing equipment to remove residues and impurities and keep equipment hygienic.
• Machinery maintenance: used for surface cleaning and maintenance of various machines to extend the service life of equipment.

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