Abrasive wire roller brush

Industrial abrasive filament roller brushes are highly efficient and durable surface treatment tools. They are constructed by embedding a large number of abrasive filaments made of a special material into a metal or plastic brush roller base. Combining the flexibility of traditional roller brushes with the cutting power of fixed abrasives, they are widely used in modern industry for rust removal, deburring, surface cleaning, and wire drawing.

Brush Roller Base:

Material: Typically steel (carbon steel, stainless steel) or engineering plastic (such as nylon).

Structure: Available in various configurations, including through-shaft, tubular, and sheet-type assembly, depending on the equipment and requirements.

Function: Provides structural support and mounting interface, and carries the abrasive filament.

Implantation Method: Advanced tufting or spiral-wound technology is typically used to tightly and evenly secure the bundled abrasive filaments to the substrate, ensuring uniform force and consistent treatment results during operation.

Abrasive Filament (Core Component):

Material: This is not ordinary steel wire. Instead, it features high-hardness silicon carbide (SiC) or aluminum oxide (Al₂O₃) abrasive particles uniformly embedded within high-performance engineering plastics such as nylon (PA6) or polyester (PET).

Main Application Areas:

Surface Cleaning and Pretreatment:

Rust and Scale Removal: Removes rust and weld scale from steel plates, profiles, and welded pipes.

Paint and Coating Removal: Strips old paint, epoxy floor coatings, etc.

Cleaning: Removes oil, carbon, and scale from metal surfaces.

Surface Finishing and Deburring:

Deburring: Removes burrs and flash from machined parts and rounds corners.

Weld Seam Preparation: Grinds weld seams for a smooth and aesthetically pleasing finish.