Light Gray Casing Vertical Atmosphere Box Furnace PID Auto-tuning Atmosphere Box Furnace
Product Attributes
| Attribute | Value |
| Range of Applications | Industrial |
| Type | Electric Holding Furnace |
| Usage | Steel Molding |
| Fuel | Electric |
| Effective Chamber Dimensions | 400*330*800mm(W*H*D) |
| Setter Plate | Corundum-Mullite |
| Transport Package | Wooden Package |
| Specification | 850*900*1200mm (W*H*D) |
| Trademark | Chitherm |
| Origin | China |
| HS Code | 8514101000 |
| Supply Ability | 50 Sets/Year |
| Customization | Available |
| Certification | ISO |
| Place Style | Vertical |
Product Description
I. Core Parameters of Sintering Furnace
1. Temperature Performance
- Rated Temperature: 1300°C (standard operating range)
- Maximum Temperature: 1500°C (short-term limit; material tolerance must be considered)
- Usage Tip: Evaluate the lifespan of sintering plates and refractory materials when exceeding 1300°C.
2. Furnace Structure
- Effective Dimensions: 400×330×800mm (W×H×D), suitable for small to medium-sized workpieces.
- Sintering Plate: Made of corundum mullite, offering high-temperature resistance and chemical stability.
- Refractory Materials:
- Inner Layer: Polycrystalline mullite (high insulation, thermal shock resistance)
- Outer Layer: Ceramic fiberboard (lightweight insulation, significant energy savings)
3. Monitoring & Expandability
- Pre-installed thermocouple ports and temperature monitoring holes support multi-point measurement or upgrades.
4. Exterior & Color
- Dimensions: 850×900×1200mm
- Light gray casing (standard industrial color)
II. Temperature Control Cabinet Configuration
1. Temperature Control Channels
- 5+2 channel design: 5 channels directly connected to the furnace, 2 channels reserved (flexible expansion/redundancy)
- Instrument Count: 7 temperature controllers (independent control per channel for precision)
2. Control Instruments
- Models: Eurotherm 3504 or Japanese imports (international brands, high reliability)
- Key Features:
- PID auto-tuning (automatically optimizes heating curves)
- High-temperature alarms, thermocouple failure alerts (comprehensive safety)
- Power/voltage modulation (precise adjustments to minimize fluctuations)
3. Over-Temperature Protection
- Dual safeguards: audible/visual alarms + heating cutoff to prevent equipment/workpiece damage
4. Exterior & Color
- Dimensions: 800×1850×500mm (vertical design, space-saving)
- Color: Light gray (matches the furnace)
III. Technical Highlights
- Energy Efficiency: Ceramic fiberboard outer layer significantly reduces energy consumption, ideal for prolonged operation
- Safety & Reliability: Multi-layer alarms (over-temperature, thermocouple faults) ensure operational safety
- Flexibility: Reserved channels support future upgrades (e.g., multi-zone temperature control)
- Global Quality: Eurotherm or Japanese instruments offer superior stability compared to standard domestic equipment
IV. Notes
- Temperature Matching: Ensure workpiece sintering processes stay within 1300°C to avoid frequent over-temperature use
- Maintenance: Regularly inspect thermocouples and refractory materials, especially after prolonged high-temperature operation
- Training: Operators must master PID parameter adjustments and alarm handling procedures
| Item | Specifications | Quantity | Notes |
| Kiln Main Unit | Primary heating system | 1 set | Core equipment for thermal process |
| Setter Plate | Material: Corundum-Mullite | 1 set | High-temperature resistant carrier |
Installation Requirements
- The equipment must be installed indoors, with an ambient temperature range of -10℃ to 45℃. The indoor environment must be free of flammable gases, corrosive gases, and vapors.
- The equipment requires a floor space of no less than 4 square meters, with a working area length of at least 2 meters, width of at least 2 meters, and height of no less than 3 meters. The foundation must be sturdy and level, and the furnace weighs approximately 400kg.
- The power supply for this furnace must be a three-phase five-wire AC power line, with a voltage of 380±10% V and a frequency of 50±2% Hz. This power line is dedicated, and high-power conversion equipment such as welding machines, electric furnaces, and metal-cutting machine tools should not be connected to this distribution.
- The equipment must be reliably grounded.