Conveyor Belt Joint Vulcanizer: Technical Overview

Core Function
Precision Vulcanization: Bonds conveyor belt ends through heat/pressure to create seamless loops

Automated Operation: Fully automated clamping, heating, and cooling cycles

Application: Critical for mining, ports, and bulk material handling systems

Key Specifications
Parameter Specification
Clamping Force 2 MN (2000 kN)
Heating Method Electrically heated aluminum plates (22 kW total)
Max. Temperature 180°C (356°F) ±0.5°C tolerance
Plate Dimensions 1630×830×30 mm (70° bevel edge)
Cycle Time ≤45 min (for 2000 mm belts)
Safety Rating ISO 13849 PLd with dual IR sensors

*Scissor-type mechanism with:

Reinforced upper/lower platens

Hydraulic locking pins

Water-cooled pressure bladders

PLC-controlled heating zones*

Operation Workflow
Clamping: Auto-aligns belt ends with 0.2mm precision

Heating: Dual-zone PID control (145±1°C)

Pressurization: 15 kg/cm² water pressure for void-free bonding

Cooling: Controlled cooldown to 100°C before release

Technical Innovations
Smart Vulcanization™ Technology

Real-time temperature/pressure mapping

Automatic compensation for belt thickness variations

Eco Mode

30% energy savings via regenerative heating

Cloud Connectivity

Remote monitoring via IoT (OPC UA protocol)

Industry Applications
Sector Belt Type Benefit
Coal Mining ST-5000 steel cord 40% faster splicing vs. flame methods
Cement Plants EP-2000 fabric Zero air pockets at 20 bar pressure
Port Terminals PVC/PU food-grade FDA-compliant sanitation process

Comprehensive After-Sales Service Commitment

Precision-Centric Solutions
We specialize in delivering systematic customized solutions tailored to your specific process requirements, ensuring seamless integration of services and equipment.
Reliable Manufacturing Excellence
Leveraging robust production capabilities, we provide stable, high-quality machinery guaranteeing durable and efficient operational performance.
Industry-Specific Expertise
Serving key sectors:
Tire Manufacturing
Rubber & Plastics Processing
Thermal Insulation Materials
Sealing Products
Industrial Rubber Applications
Dedicated to sustainable development initiatives including waste tire recycling.
Comprehensive After-Sales Support
24/7 Technical Assistance:
Round-the-clock remote support and rapid fault diagnosis to ensure optimal equipment performance
Customized Engineering Solutions:
Tailored process optimization and lifecycle management guidance for rubber compounding operations
Genuine Parts Supply:
Original components provided (transportation costs borne by customer)
Quality Warranty Commitment:
Free replacement for equipment damage caused by verified product defects(Detailed terms specified in warranty agreement)