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rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
Specifications
Brand Name :
junlin
Model Number :
XK
Certification :
Quality Management System Certification(ISO 9001); Specialized SME; High-Tech Enterprise Certificate,etc.
Place of Origin :
Qingdao, Shandong, China
MOQ :
1
Price :
USD4,000–120,000/Set
Payment Terms :
L/C,D/A,D/P,T/T,Western Union,MoneyGram
Supply Ability :
500/year
Delivery Time :
30–90 days
Packaging Details :
wooden case
customizable :
customized products
Voltage :
380V,Customer's Request,380V/50HZ,220/380V,AC380V
Condition :
New
Weight :
5200kgs,1000kg,2T,About 375kg,1t-22t
Warranty :
1 Year,
Type :
Stock Blender
Description

Detailed parameters

Model Working diameter of roller (mm) Working length of roller (mm) Linear speed of front roller (m/min) Roller speed ratio Single feeding quantity (kg) Motor power (kw) Overall dimensions L×W×H (mm) Weight (kg)
XK-160 Φ160 320 8.03 01:01.4 1～2 7.5 1380×860×1320 1000
XK-230 Φ230 600 10.94 01:01.2 6～10 15 2800×1200×1120 2300
XK-250 Φ250 620 14.1 01:01.2 10～15 18.5 3000×1500×1500 3000
XK-360 Φ360 900 16.25 01:01.3 20～25 30 3850×1650×1750 6500
XK-400 Φ400 1000 18.65 01:01.3 18～35 37 4250×1850×1870 7000
XK-450 Φ450 1200 24.5 01:01.3 25～50 55 5200×1800×2000 10000
XK-550/560 Φ560/Φ510 1530/1830 27.87 01:01.2 50～100 90/110 6500×2300×2000 20000
XK-610 Φ610 1830~2000 30 01:01.3 90～120 160/185 7500×2500×2640 28000
XK-660 Φ660 2130 28.6 01:01.2 130~165 185/250 7600×3400×2500 47000
XK-710 Φ710 2200 31.9 01:01.2 150～200 285 8246×3556×2270 51000
XK-810 Φ810 2540 32 01:01.3 180～250 2×250 9736×5160×2070 74500
Remarks:Nylon tile: grease lubrication; cylinder tile and bearing: grease or thin oil lubrication

Open Mixing Mill Technical Profile

Application Scenario
As core equipment in the rubber industry, open mixing mills specialize in processing high-elasticity, high-viscosity compounds, including:

  • Conveyor belt skim compounds

  • Precision pre-forming for seals/gaskets

  • Reinforcement layers for hydraulic hoses

  • Cable shielding compounds

  • High-temp vulcanizates for vibration dampers

Product Function

  • Mastication: Reduces raw rubber molecular weight, improves plasticity

  • Blending: Uniform dispersion of carbon black/additives (≥98% dispersion rate)

  • Thermal Mixing: Temperature control range 50-180°C (±2℃)

  • Sheet-Forming: Produces standard sheets (2-15mm thickness)

Key Features

Feature Technical Implementation User Value
Custom Design Modular configuration of roller size/speed ratio/power Adapts to specialty compounds (fluoroelastomer/silicone)
Safety Device Hydraulic overload protection + Mechanical shear-pin system Shear pin fractures in 0.1s during overload, protecting rollers (↓60% repair costs)
Wear-Resistant Rollers Surface hardening treatment (HRC 65±2) Service life ≥30,000 hours
Smart Control PLC + HMI (≥50 recipe storage) Process consistency (CPK≥1.67)
Fast Material Change Motorized nip adjustment (±0.1mm precision) Material change time ≤15 minutes

Application Scenario:

The open mixing mill is mechanical equipment used for rubber thermal mixing, blending, mastication, and sheeting. Widely applied in the rubber industry for raw rubber mastication, reclaimed rubber processing, and manufacturing processes such as conveyor belts, tires, hoses, and other rubber industrial products.

Product Function:
Used for mastication and blending of rubber, plastic, and other raw materials; thermal mixing and sheeting of compounds.

Product Features:
Customizable design, hardened surface layer, excellent internal toughness, high strength, wear and corrosion resistance, superior thermal conductivity.


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(Our products and parameters are constantly being improved and optimized. please contact us to obtain the latest materials.)

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Product Detail
Brand Name :
junlin
Model Number :
XK
Certification :
Quality Management System Certification(ISO 9001); Specialized SME; High-Tech Enterprise Certificate,etc.
Place of Origin :
Qingdao, Shandong, China
MOQ :
1
Price :
USD4,000–120,000/Set
Contact Supplier
video
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process
rubber master open mill series thermal mixing blending mastication process

Qingdao Junlin Machinery Co., Ltd.

Verified Supplier
1 Years
shandong, qingdao
Since 2009
Business Type :
Manufacturer, Agent, Trading Company, Seller
Main Products :
Open Mixing Mill, Rubber Calender, Batch Off Cooler
Total Annual :
50000000-80000000
Employee Number :
80~150
Certification Level :
Verified Supplier
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