High-Quality Copper Upcast Rod Production Line - 3000T Annual Output

Introduction to the Copper Upcast Rod Production Line

The Continuous Casting Oxygen-Free Copper Rod Production Line is specifically designed to manufacture high-conductivity oxygen-free copper rods. With a 3000T per year output, this state-of-the-art production line guarantees high performance, exceptional product quality, and versatility in the production of copper rods, copper tubes, and other copper products.

This advanced casting unit is ideal for industries requiring consistent, high-quality copper rods for electrical and industrial applications, offering a seamless solution to meet varying specifications.

Key Features of the Copper Upcast Rod Production Line

1. Versatile Production Capabilities
   The production line can manufacture copper rods with diameters ranging from Φ8mm to Φ20mm. By simply changing the clamping wheel of the mold machine, it can produce various specifications of copper rods, copper tubes, and cross-sectional strip products. This makes it highly adaptable to market demands.

2. High Production Efficiency
   With a daily output capacity of approximately 10 tons, this copper upcast rod production line achieves an annual output of 3000 tons, making it a powerful and reliable solution for large-scale production.

3. Advanced Control System
   The line is equipped with an advanced domestic pitch control system, allowing operators to directly input the pitch length to meet specific casting requirements. The system is driven by imported servo motors, ensuring precise and stable operation. The entire process is controlled through an intuitive touchscreen interface, enhancing ease of use and efficiency.

Technical Specifications of the Copper Rod Production Line

The copper upcast rod production line also features advanced servo motor-driven systems, high-precision reducers, and a synchronous take-up mechanism, ensuring both high-quality output and minimal operational issues.

Production Line Structure and Equipment Composition

The copper upcast rod production line is composed of several integral parts:

• 300KG/500KG Twin-Unit Cored Electric Furnace for efficient melting and holding of copper.

• A 6-head continuous casting machine driven by a Japanese servo motor and fitted with a backlash-free reducer and synchronous transmission system.

• Continuous casting take-up machines with a synchronized tracking system that ensures smooth and consistent winding of the rods.

The system also includes a cooling water supply that maintains the optimal temperature throughout the casting process, ensuring maximum efficiency.

Electric Control and Temperature Control Systems

The production line features a Schneider electric system, with the PLC control cabinet managing the entire process. Temperature monitoring is handled by an intelligent temperature controller, which ensures the copper liquid remains at the correct temperature throughout the casting process.

Quality and Production Line Requirements

The quality of raw material plays a crucial role in ensuring the superior quality of the copper rods. Electrolytic copper, used as raw material, must meet the national standards of the People's Republic of China, including the GB466-82 classification. Additionally, the production line requires a water supply with specific pressure and temperature requirements, alongside a 280KVA transformer to power the system effectively.

Conclusion

The 3000T per year Copper Upcast Rod Production Line represents the cutting edge in copper rod manufacturing. With its advanced technical features, high-quality output, and reliable operation, it is ideal for industries requiring high-conductivity copper products. Whether for electrical, industrial, or other applications, this system ensures efficiency, quality, and precision at every step.

For more information or to inquire about our copper upcast rod production lines, contact Wuxi Wondery Industry Equipment Co., Ltd. today!