WDL-30A High-Frequency Pulse Ion Nitriding Furnace: Advanced Surface Hardening Technology

The WDL-30A High-Frequency Pulse Ion Nitriding Furnace is an advanced solution for surface hardening, wear resistance, and corrosion protection. With its state-of-the-art technology, it enhances the surface properties of mechanical parts, making it a crucial piece of equipment for industries such as automotive, aerospace, and tool manufacturing. Designed for precision and efficiency, the WDL-30A ensures high-quality nitriding results with minimal downtime.

Key Features and Technological Advancements

The WDL-30A furnace utilizes a fourth-generation high-frequency pulse ion source (PN-IV) for superior performance in ion nitriding. Equipped with dual-touchscreen digital control, the system offers a user-friendly interface, simplifying the control process while providing high resistance to interference. The control system utilizes 485 communication for robust data transmission, ensuring seamless operation.

Key technological features include:

• Output Frequency: 20 kHz for effective nitriding.

• Arc Extinguishing Time: ≤2 μs, which improves the nitrogen absorption rate and surface quality.

• Automatic Control: The system is fully automated, with one-touch start capabilities, reducing human intervention while ensuring consistent results.

Efficient Performance and Reliability

The furnace is designed for high efficiency and reliability, offering the following advantages:

• Maximum Temperature: Operates at up to 650°C, making it suitable for a wide range of material treatments.

• Vacuum System: With a limit vacuum of 6.7 Pa and a pressure rise rate of <1.0 × 10-1 Pa/min, the furnace maintains stable operating conditions, ensuring a high-quality nitriding environment.

• Cooling System: The furnace's dual-wall water-cooled structure prevents overheating, enhancing the cooling process for faster cycle times.

Main Technical Parameters

Efficient Gas and Power Management

The WDL-30A is engineered for energy efficiency, using a high-frequency pulse power supply to reduce power consumption. The 0-30A output current ensures precise nitriding, while minimizing heat generation and increasing the furnace's overall energy efficiency by 20%. The system’s mass flow meters and gas filters ensure that the nitriding gases, such as nitrogen, hydrogen, or ammonia, are delivered precisely, maintaining optimal nitriding conditions and reducing contamination risks.

Superior Control and Monitoring

The temperature and pressure control system in the WDL-30A provides ±2°C and ±2 Pa precision, respectively. The system’s advanced monitoring and data visualization capabilities allow operators to track real-time parameters, making it easier to control the process and optimize performance.

Applications and Industries

The WDL-30A Ion Nitriding Furnace is ideal for various industries, including:

• Automotive: For hardening engine components and transmission parts.

• Aerospace: Treats high-stress parts requiring enhanced durability.

• Tooling and Dies: Perfect for cutting tools, molds, and dies.

• Engineering: For parts exposed to high wear and harsh environments.

Conclusion

The WDL-30A High-Frequency Pulse Ion Nitriding Furnace combines advanced technology, energy efficiency, and high precision to deliver superior surface hardening for a wide range of applications. Whether in automotive, aerospace, or metalworking, this furnace provides a reliable, automated, and cost-effective solution for all nitriding needs.

For more information on the WDL-30A Ion Nitriding Furnace or to request a quote, visit our website today!