IGBT Type 1000kg Tilting Aluminum Industrial Induction Melting Furnace 300KW 1000KG PER HOUR

In the competitive landscape of industrial metal production, efficiency and precision are not just advantages—they are necessities. For foundries and manufacturers processing aluminum, investing in the right melting technology is critical. A 1000kg aluminum induction melting furnace system, driven by advanced medium frequency IGBT induction heating technology, represents a peak solution for achieving superior melt quality, operational control, and significant energy savings. This guide delves into the components and benefits of a complete 300KW system designed for high-volume performance.

The Power Behind the Melt: Medium Frequency IGBT Technology

The core of any induction system is its power supply. This system is centered on a robust 300KW induction heating power supply utilizing IGBT transistors—the industry standard for reliability and efficiency. Operating on a standard 3-phase, 380V/50Hz input, it generates a high frequency output ranging from 2,000 to 10,000 Hz, ideal for aluminum applications. What sets this unit apart is its 98% start success ratio, ensuring consistent and uninterrupted melting cycles that maximize uptime. Furthermore, with integrated power control and temperature control, operators can precisely manage the energy input and melt temperature for different aluminum alloys, optimizing both metal quality and electrical consumption.

Engineered for Durability and Performance: The Furnace Body

Built to withstand the rigors of a foundry environment, the furnace body is a masterpiece of industrial engineering. It features a heavy-duty steel shell that houses a high-conductivity copper induction coil. The heart of the furnace is a durable graphite crucible for aluminum melting, specifically designed to hold a full metric ton of material. This combination ensures efficient heat transfer and a long service life, capable of reaching a standard working temperature of 950°C and a maximum of 1200°C to meet various processing needs.

To give a clear overview, here are the key technical parameters of the system:

Precision and Safety: The Hydraulic Tilting System

Safety and control during the pouring process are paramount. This aluminum melting furnace is equipped with a fully integrated hydraulic tilting system. This system allows for smooth, controlled pouring of molten aluminum through a simple button or handle operation. The hydraulic unit, comprising a pump, valves, and pressure gauges, enables precise tilting, stopping at any angle, and resetting. This mechanism significantly reduces the risk of spills and operator error, enhancing overall workplace safety.

Conclusion: A Synergy of Efficiency and Control

This 1000kg industrial melting furnace is more than the sum of its parts. It is a seamlessly integrated system where the high-efficiency IGBT power supply, the durable furnace body with its graphite crucible, and the safe hydraulic tilting mechanism work in concert. The result is a solution that delivers rapid melting times, exceptional process control, and remarkably low operating costs—as evidenced by the low KWH consumption during both melting and holding stages. For any operation serious about scaling their aluminum production, this induction melting system is a proven investment in quality, safety, and profitability.