What it is
The Liquiphant FTL64 is a point-level switch (limit level detector) manufactured by Endress+Hauser. It uses a vibronic measurement principle (a vibrating fork) to detect the presence or absence of liquid at a given point (i.e., a “limit” or “alarm” level) in a tank, vessel or pipeline.
It is designed specifically for high‐temperature and demanding industrial applications (hot liquids, pumpable fluids, high pressures).
How it works
- The device contains a “fork” or “tuning-fork” (vibrating element) that is excited at a known frequency. When immersed in the liquid, the vibration is damped; when the liquid is absent, the damping changes. That change is detected and signals the switch. (General vibronic principle)
- Because it’s a point detector, it gives a “liquid present / liquid not present” signal, rather than a continuous level measurement.
- The FTL64 is offered with digital communication options, diagnostics (Heartbeat Technology by Endress+Hauser) and supports modern asset management and smart commissioning via e.g., Bluetooth/SmartBlue app.
Key Specifications & Features
Here are some of the standout technical specifications and features (note: always check the exact model variant for your application):
- Process temperature range: from –60 °C up to +280 °C. In some versions, up to +300 °C (for limited period) and with PFA coating up to ~230 °C.
- Process pressure range: from vacuum up to ~100 bar (depending on variant) for the normal version; PFA coated versions have lower pressure limit (e.g., up to ~40 bar) in some cases.
- Medium density (min.): typical minimum ~0.5 g/cm³ (optionally 0.4 g/cm³) for the liquid to be detected.
- Viscosity capability: Up to ~10,000 mm²/s (cSt) — suitable for “pumpable” liquids/fluids.
- Materials / coatings: Choice of wetted materials (e.g., 316L stainless steel) and optional PFA coating for aggressive media.
- Process connections: Threads, flanges, hygienic connections (Tri-Clamp) for varied installation requirements.
- Safety & approvals: Developed per IEC 61508; rated for SIL2/3 in some variants; certifications for explosion protection, marine approvals, over-fill protection (e.g., WHG) included.
- Diagnostics & maintenance: Heartbeat technology enables continuous diagnostics; guided proof testing via app or test pin/button from outside — simplifying safety loop testing.
Where / Why You Would Use It
Typical application scenarios for the FTL64 include:
- High‐temperature liquids in industrial processes (e.g., chemical, petrochemical, power generation) where pumps, pipelines or vessels need level detection in hot fluid conditions.
- Over-fill protection of tanks storing hot liquids. The robust design suits extreme temperature conditions.
- Dry‐run protection for pumps in hot liquid systems (i.e., detecting when liquid level drops below pump suction).
- Applications where alternatives (float switches, optical sensors) fail due to temperature, viscosity, media aggressiveness, deposits, bubbles or other difficulties. The vibronic switch is less sensitive to such interferences.
In short: when you need a reliable level switch under harsh conditions (high T, possibly high pressure, viscous or aggressive media) — this product fits that niche.
Benefits / Key Advantages
- High reliability even in tough environments: high T, high P, viscous fluids.
- Simple yet robust limit detection: less maintenance than some more complex level measurement technologies in harsh conditions.
- Strong safety features and diagnostics built-in: ideal for critical installations requiring SIL/over-fill protection.
- Flexibility of installation: multiple connection types, materials, coatings make it adaptable.
- Modern commissioning/maintenance: Bluetooth/SmartBlue app, heartbeat diagnostics simplify asset management and reduce downtime.
Considerations / Things to Check
- Ensure the version you select supports your maximum process temperature – e.g., if you will exceed +230 °C, ensure the variant supports up to +280 °C (or the short term +300 °C).
- Check the pressure rating for your specific application and verify the process connection’s rating as this may define the maximum safe pressure.
- Minimum medium density must be met: if you have extremely low‐density liquids, check whether the 0.4 g/cm³ option is needed.
- For highly aggressive media, consider the PFA-coated variant — but note that for PFA coated version the pressure/temperature limits may differ (lower) so review carefully.
- Even though it is robust, ensure good installation practice: correct immersion, location free of unwanted turbulence or splashing, correct orientation, and maintenance access for proof testing.
- Check compatibility with your control and safety system: output signals, diagnostics, communication (HART, Bluetooth etc) must integrate with your system.
- Consider the lifecycle & document the proof-testing regime: for safety critical usage (SIL, over-fill protection) you’ll want documented testing/maintenance procedures.
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Category
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Description
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Product Type
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Vibronic (tuning fork) point level switch for liquids
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Manufacturer
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Endress+Hauser
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Measurement Principle
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Vibrating fork (frequency damping changes when immersed in liquid)
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Primary Function
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Reliable detection of liquid presence/absence (limit detection)
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Typical Applications
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Overfill protection, dry‐run protection, level limit detection in tanks and pipelines
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Process Temperature Range
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–60 °C … +280 °C (up to +300 °C short term)
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Process Pressure Range
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Vacuum … 100 bar (depending on version)
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Medium Density Range
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≥ 0.5 g/cm³ (optionally 0.4 g/cm³ for low‐density liquids)
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Viscosity Range
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Up to 10,000 mm²/s (cSt)
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Wetted Materials
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Stainless steel (316L / 1.4404), optional PFA coating for aggressive media
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Process Connections
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Threads, flanges, Tri-Clamp/hygienic connections
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Electrical Output / Communication
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2-wire (AC/DC), relay, transistor, PFM, or digital (HART, Bluetooth)
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Integrated Diagnostics
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Heartbeat Technology – continuous monitoring and guided proof testing
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Safety & Approvals
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SIL 2/3 (IEC 61508), WHG overfill protection, Ex approvals (ATEX, FM, CSA, etc.)
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Key Features
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Robust at high T & P, maintenance-free operation, unaffected by foam/bubbles, simple proof testing
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Installation Orientation
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Horizontal or vertical (as per application)
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Maintenance
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Virtually none; proof testing via Heartbeat or external test button
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Industry Sectors
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Chemical, oil & gas, power generation, food & beverage, water treatment
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