Factory Price Turnkey Clean Room Project for Medical Device Production with ISO 6 Modular Wall System and Doors
Core Implementation Workflow
Design Planning Phase
- Customized Cleanliness Class: Supports ISO Class 3 (Class A) to ISO Class 8 (Class 100,000), adjustable via FFU coverage (100% coverage for Class 100) and air-change rates
- Intelligent Control System: Integrates 10-inch touchscreen for real-time monitoring of temperature (±0.1°C precision), humidity (±1% RH precision), differential pressure, and particle concentration, with remote control capability
Construction & Installation
- Prefabricated Modular Components: Main framework (aluminum profiles/stainless steel), envelope panels (powder-coated steel), FFU units, etc., factory-preassembled to minimize on-site contamination
- Rapid Deployment: On-site assembly of standardized modules completed in 3-5 days, 30% faster than traditional cleanrooms
Validation Standards
- Continuous 3-day viable particle monitoring (e.g., ≤1 cfu/m³ for ISO Class 5 zones)
- Differential pressure gradients maintained at 10-15 Pa, with highest positive pressure in critical areas
Key Configurations & Technical Parameters
| Component |
Specifications |
| Structural Frame |
Aluminum profiles/electrostatic-sprayed square steel tubes/SUS304 stainless steel (anti-static, corrosion-resistant) |
| Filtration System |
HEPA efficiency ≥99.99%@0.3μm; Class 100 zones adopt "dual HEPA + UV sterilization" exhaust technology |
| Energy Efficiency |
DC-motor FFUs reduce energy consumption by >60%, with additional 9% savings in standby mode |
| Flooring Material |
Epoxy resin/PVC flooring (chemical-resistant, anti-slip) |
Advantages vs. Traditional Cleanrooms
| Metric |
Modular Solution |
Traditional Solution |
| Construction Period |
3-5 days |
≥3 months (including civil works) |
| Retrofit Cost |
98% material reuse rate |
High demolition/reconstruction costs |
| Flexibility |
Supports relocation/expansion (e.g., Ningbo Physis 450 m² workshop relocation) |
Fixed structure, difficult to modify |
| Optimal Scale |
Cost-effective for <500 m² |
Suitable for large workshops |