Long-Lasting Metal Components with High Precision Chemical Etching Processing
Description of High Precision Chemical Etching
Xinhaisen High Precision Photo Chemical Etching specializes in manufacturing high-quality etched metal components with thicknesses from 0.02mm to 1.5mm and a tolerance of ±0.005mm. We offer custom-sized parts tailored to your specifications, whether small, intricate, or larger pieces. Serving industries like aerospace, electronics, and medical devices, we prioritize precision and work closely with clients to deliver accurate, high-quality solutions. Contact us today to bring your designs to life with our advanced etching process.
The material, thickness and size we can Chemical Etching:
| STEEL AND STAINLESS STEELS | 0.01mm – 1.5mm | 600mm x 1500mm |
| NICKEL AND NICKEL ALLOYS | 0.01mm – 1.5mm | 600mm x 1500mm |
| COPPER AND COPPER ALLOYS | 0.01mm – 1.5mm | 600mm x 1500mm |
| ALUMINIUM | 0.01mm – 1.5mm | 600mm x 1500mm |
| TITANIUM AND TITANIUM ALLOYS | 0.01mm – 1mm | 600mm x 550mm |
Features of High Precision Chemical Etching:
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High Precision: Achieves tight tolerances (±0.005mm) for intricate designs.
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Versatile Materials: Suitable for various metals, including stainless steel, copper, and more.
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Customizable Sizes: Capable of producing small to large components tailored to specific requirements.
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No Mechanical Stress: No deformation or pressure points, preserving material integrity.
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Complex Geometries: Ideal for producing fine, detailed features that are difficult with other methods.
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Fast Turnaround: Quick processing and delivery times for efficient production.
Process of High Precision Chemical Etching:
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Design Creation: A detailed CAD design is made to define the etching pattern.
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Photoresist Application: A photoresist layer is applied to the metal surface.
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Exposure & Development: The design is exposed to UV light and developed, transferring the pattern.
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Etching: The metal is immersed in a chemical solution that etches away the exposed areas.
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Cleaning: After etching, the component is thoroughly cleaned to remove any residue.
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Inspection: The final product is inspected for precision, quality, and tolerance compliance.
Applications of High Precision Chemical Etching:
- Filtration: Micro filter meshes, screens, sieves, dust filter meshes, sugar screens, shower head filter meshes, smoke detector filter meshes, etc...
- Electronics: Precision metal shims, washers, EMI/RFI shielding, lead frames, contacts, Spring, Flexures, etc.
- Medical: Medical blades, precision shims, washers, implants, gaskets, medical device contacts, etc.
- Automotive: Speaker mesh grilles, tread plates, Nameplates, Inlays, Fuel cell plates, Shims, gaskets, washers
- Precision Engineering: Precision meshes, test sieves, screens, shims, gaskets, washers, Springs, Flexures, Diaphragms, Labels.
- Aerospace & Defense: Connectors, brass contacts, Heat exchanges, EMI/RFI shields, Air intake grilles.
Packing & Delivery
1. Packaging Detail:
- Protective layer in the covers
- PE bag
- Foam in box
- Waterproof package
- Or as your request
2. Shipment Details:
- EMS: Around 10-15 working days
- DHL: Around 3-5 working days
- FedEx: Around 4-6 working days
- UPS/TNT: Around 6-8 working days
- AIR: Around 5-7 working days
- SEA: Around 15-30 working days
How to do the customization with Chemical Etching from us?
1.Please send us your design. We accept the following file formats: DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and Adobe Illustrator
2.Samples making lead time:3-10days
3.Express:By DHL,Fedex,TNT,around 3-7days.
