Ultra-Thin Precision Filter Mesh Customization

Utilizing advanced Photo Chemical Etching technology, we specialize in manufacturing high-accuracy stainless steel filter mesh (Filter Mesh) with thicknesses ranging from 0.02mm to 0.1mm. Based on SUS304/SUS316 materials, we achieve micron-level aperture control, delivering burr-free, stress-free, 100% customized filtration solutions for medical, aerospace, semiconductor, and high-end industrial applications.

Ultra-Thin Precision Filter Mesh: Why choose Xinhaisen?
✅ Extreme Thinness: Stable production of 0.02mm (20μm) ultra-thin meshes – 2/10 the diameter of a human hair!
✅ Complex Patterns Without Damage: Achieve intricate designs (e.g., tapered/multi-stage/irregular holes) beyond laser or stamping capabilities.
✅ Zero Distortion & High Consistency: Stress-free process ensures flatness for large meshes with batch tolerances within ±0.003mm.
✅ Medical-Grade Corrosion Resistance: Options include SUS304 (general-purpose) and SUS316 (high corrosion resistance).

Ultra-Thin Precision Filter Mesh Key Applications
✧ Implantable Medical Device Blood Filters ✧ Fuel Cell Gas Diffusion Layers
✧ Semiconductor Wafer Cleaning Filters ✧ Aircraft Engine Fuel Filtration
✧ Precision Sieving for Analytical Instruments

Ultra-Thin Precision Filter Mesh Customization Capabilities
Engineer-to-order solutions with rapid response:
▪ Aperture Size: 0.02mm – 0.15mm (supports square/round/hexagonal arrays)
▪ Open Area Ratio: 15% – 98% precise control
▪ Surface Treatments: Electropolishing, Passivation, Nano-coating

Ultra-Thin Precision Filter Mesh Stainless Steel Materials

Ultra-Thin Precision Filter Mesh The Cost-Effective Fabricating Technique - Photo Chemical Etching

Photo Chemical etching outperforms traditional machining methods for flow field plates:

Complex Geometries: Achieve intricate microchannel patterns without tool wear.

Burr-Free Edges: Eliminate post-processing and ensure leak-proof seals.
Material Integrity: No heat-affected zones or mechanical stress.
Scalability: Cost-effective for both prototypes and mass production.
Thin Material Handling: Precision etching down to 0.02mm thickness