Product Description:
1. Core Overview:
Redefining industrial efficiency, the Q43L-12500L Gantry Type Scrap Shear is engineered for large-scale scrap processing facilities demanding unparalleled performance. With its iconic gantry structure, this machine delivers exceptional stability and massive material throughput, designed to effortlessly slice through end-of-life vehicles, shipping containers, large metal structures, and dense scrap bales. Boasting a staggering 12,500 kN cutting force, it tears through the toughest metals with ease, making it the ultimate investment for boosting productivity and reducing operational costs.
2. Key Features & Benefits:
Unmatched Cutting Force:
A crushing 12,500 kN cutting force positions this shear as a top-tier solution in global scrap recycling, capable of processing the thickest and most resilient metals.
Colossal Loading Chamber:
The massive 8,000 × 2,000 × 1,400 mm chamber allows entire car bodies, large scrap bundles, or bulky structural components to be loaded in a single cycle, minimizing feeding time and maximizing output per shift.
Gantry-Type Structure:
The gantry design ensures superior rigidity and stability, minimizing deformation under extreme force. This extends blade life, enhances cutting accuracy, and provides ample space for maintenance.
Intelligent PLC Control:
Equipped with an advanced PLC automatic control system, the shear enables one-touch operation, fault self-diagnosis, and cycle counting. Operators can automate feeding, clamping, cutting, and return cycles with minimal intervention.
Robust Hydraulic System:
Operating at 22 MPa with an integrated air cooling system, the hydraulic unit maintains optimal oil temperature during prolonged heavy-duty operation, eliminating downtime due to overheating.
Built for Durability:
Weighing 130,000 kg, the shear features over-engineered components—blade frames, cylinder blocks, and chambers—reinforced for 24/7 operation in the most demanding environments.
3. Technical Specifications:
Model: Q43L-12500L
Rated Cutting Force: 12,500 kN
Loading Chamber Size (L×W×H): 8,000 × 2,000 × 1,400 mm
Blade Length: 2,000 mm
Hydraulic System Pressure: 22 MPa
Cutting Speed: 2–3 cycles/minute
Main Motor Power: 376 kW
Control System: PLC Automatic Control
Oil Cooling System: Air Cooling
Machine Weight: 130,000 kg
4. Application Materials:
End-of-life vehicle bodies
Full or compressed shipping containers
Large industrial equipment and structural components
Metal bales, thick pipes, and profiles
Mixed heavy-duty scrap
5. Quality & Service:
Quality Certification: Manufactured in compliance with ISO9001:2000 standards. CE certification is available upon request.
After-Sales Service: Includes detailed installation manuals and remote technical support. Backed by a 1-year full warranty and lifelong spare parts supply and technical assistance.
6. Call to Action:
Your operations deserve tools that match their scale.
Contact us today for a detailed technical proposal and a competitive quote. Let us help you dominate the scrap recycling industry with unmatched productivity!
Q: What are the advantages of a gantry shear compared to a standard alligator shear?
A: The benefits are significant:
Larger chamber for processing extra-long and wide materials without pre-cutting, drastically improving efficiency.
Enhanced structural stability reduces blade misalignment during heavy cuts, extending blade life.
Ample maintenance space allows engineers to easily access internal components for servicing.
Q: Does the 376 kW power rating imply high energy consumption?
A: This is a common misconception. The high power output ensures the shear delivers rated force during cutting cycles. Since the machine operates intermittently (2–3 cycles/minute) and the PLC system intelligently manages motor activity, actual energy consumption is optimized for high output per kWh.
Q: Does the machine require a special foundation?
A: Yes. Given its 130-ton weight and high-impact operation, a reinforced concrete foundation tailored to our specifications is essential for long-term stability and safety. We provide detailed foundation drawings.
Q: Can you provide operational videos?
A: Absolutely. We have real-world videos of this model operating in customer facilities, demonstrating full-cycle processing from loading to cutting. Contact us to request footage.
Technical Specifications
| No. | Model | Press Box Size (mm) | Blade Size (mm) | Cutting Speed (strokes/min) | Power |
|---|---|---|---|---|---|
| 1 | Q43L-3150 | 4000x1300x700 | 1300 | 2-3 | 37kW x 2 |
| 2 | Q43L-4000 | 6000x1400x700 | 1400 | 2-3 | 45kW x 2 |
| 3 | Q43L-5000 | 6000x1400x750 | 1400 | 2-3 | 45kW x 3 |
| 4 | Q43L-6300 | 7000x1800x900 | 1800 | 2-3 | 45kW x 5 |
| 5 | Q43L-8000 | 8000x2000x1100 | 2000 | 2-3 | 45kW x 6 |
| 6 | Q43L-10000 | 8000x2000x1100 | 2000 | 2-3 | 45kW x 8 |
| 7 | Q43L-12500 | 9000x2000x1200 | 2000 | 2-3 | 75kW x 6 |
