Centered on "narrow space adaptation + labor-saving efficiency + safety durability", the YD30-014 Series HSH-V Type Lever Block is optimized to address core pain points of heavy-load lifting in limited spaces. Its core advantages are as follows:
Compared with traditional chain blocks, this series adopts lever-type operation:
- Significant Labor-Saving Effect: Lever principle amplifies the applied force. Taking the 9T model as an example, the full-load operating force is only 392N (equivalent to lifting a 40kg object), which can be easily pulled by 2 people; the 0.25T model requires only 221N of operating force, allowing single-hand operation by one person, suitable for scenarios with limited physical strength;
- Small Operating Space: The lever swing angle only needs 30°-45°, no need for large-scale chain pulling. It can operate normally even in narrow spaces (e.g., equipment gaps, between pipelines) with width ≤500mm, solving the pain point of "chain blocks requiring large space for chain pulling".
- Bearings Improve Efficiency: The load sprocket is equipped with high-precision bearings. Compared with non-bearing designs, transmission resistance is reduced by 40%, lifting speed is increased by 30%, and sprocket wear is reduced, extending service life to 1.5 times that of ordinary products;
- Chain Guides Prevent Jamming: Equipped with dedicated chain guide structures to ensure the chain runs along a fixed path during retraction and release, avoiding jamming caused by chain deviation or overlapping. Even in inclined lifting scenarios (inclination angle ≤15°), the chain can still transmit smoothly.
- Rugged Chain: The breaking strength of T80-grade high-strength chain is much higher than that of ordinary chains. The 6T model chain can withstand a 9T test load without deformation, suitable for industrial heavy-load needs; hot-dip galvanizing for rust prevention ensures no rust during long-term storage when used in humid workshops or rainy outdoor environments;
- Safe Hooks: 40Cr forged steel hooks undergo overall heat treatment, featuring strong impact resistance. Even under a 13.5T test load (9T model), there are no cracks at the hook root; the automatically resetting safety latches respond quickly—when the load shakes, the latches fit the hooks instantly to prevent chain detachment.
- Lightweight and Easy to Carry: The 0.25T model has a net weight of only 1.85kg, which can be carried in a tool bag for easy access during equipment maintenance; the 9T model has a net weight of 46kg, which can be moved to the operation point by 2 people without relying on hoisting equipment;
- Scratch-Resistant and Rust-Proof: The main body is made of lightweight steel plates (thickness 3-5mm), with an epoxy resin powder coating on the surface. It has strong adhesion (cross-cut test ≥4B grade), scratch-resistant and oil-resistant. It can be wiped with a rag after daily use, no frequent maintenance required.
- Equipment Maintenance Scenarios: Suitable for disassembly and installation of motors, pumps, etc. It can accurately control the lifting height in narrow spaces to avoid collision with surrounding components;
- Pipeline Installation Scenarios: Can lift pipelines at an incline (≤15°). The chain guide structure ensures stable pipeline movement without additional fixing devices;
- Outdoor Rescue Scenarios: No power supply required. Lifting of trapped vehicles or materials can be achieved through lever operation. The rust-proof chain is suitable for muddy and rainy environments, no complicated cleaning required after use.
- Simple Daily Maintenance: After every 50 uses, only lithium-based grease (Model Li-2) needs to be added to the gear meshing area and bearings. No complex disassembly is required, and non-professionals can also complete it;
- Individual Component Replacement: Core components such as chains, hooks, and brakes can be purchased and replaced individually. For example, after chain wear, only the chain assembly needs to be replaced, no overall scrapping required, greatly reducing maintenance costs.
Scenario Requirement: A machinery factory needs to lift a 2T motor from the equipment base for maintenance (lifting height 1.5m). The operating space is narrow (equipment gap only 300mm), and the workshop has a temporary power outage, with no electric hoisting equipment available.
Operation Process:
- Suspension Fixation: Select the YD30-014-2T model, hang the upper hook on the fixed lifting point at the top of the workshop, and check if the safety latch is reset;
- Heavy Object Connection: Hang the lower hook on the special sling for the motor, adjust the chain length to ensure the motor is stressed horizontally and avoid collision with surrounding equipment;
- Lifting Operation: One person pulls the lever. With the help of the lever's labor-saving principle, only 383N of force is needed to lift the motor slowly. Due to the small operating space, the lever swing angle is controlled within 40°, but it can still transmit smoothly; after lifting to the target height, release the lever, and the brake system locks the motor, allowing maintenance personnel to disassemble the motor safely.
Result: Replacing the traditional "4-person lifting + crowbar assistance", the number of operators is reduced by 75%, and the lifting time is shortened from 1 hour to 15 minutes, suitable for power-off maintenance scenarios in narrow spaces.
Scenario Requirement: A construction site needs to lift a 5T steel pipe (length 6m) at an incline to an 8m-high pipeline bracket (inclination angle 10°, lifting height 1.5m). There is no municipal power at the construction site, and the space around the bracket is limited (width ≤600mm).
Operation Process:
- Fixed Installation: Select the YD30-014-6T model, hang the upper hook on a mobile tripod (load-bearing ≥10T), and fix the tripod on a flat ground;
- Pipeline Lifting: Bind the lower hook to the middle of the steel pipe via a special sling, pull the lever to start lifting. The chain guide structure ensures the chain does not deviate when the pipe is lifted at an incline; due to the double-chain design, the pipe is stressed evenly with no shaking risk;
- Precise Installation: After the pipe is lifted to the bracket height, fine-tune the lever to control the lowering speed, place the pipe stably on the bracket, and release the lever to lock the brake, completing the installation.
Result: No need to rent cranes, reducing the single installation cost by 90%. Two people can complete the operation, and it works continuously for 2 months in dusty outdoor environments without faults.
Scenario Requirement: A large warehouse needs to move an 8T heavy shelf from the ground to a 2m-high shelf layer (space width 500mm); outdoor rescue requires lifting a 3T trapped off-road vehicle out of a 1m-deep gully (no power available).
Operation Process:
- Warehouse Handling: Select the YD30-014-9T model, hang the upper hook on the warehouse crane, bind the shelf with the lower hook. The three-chain design distributes the load; pull the lever to lift the shelf. The lever operates flexibly in the narrow space, and the shelf is accurately placed on the target layer;
- Outdoor Rescue: Select the YD30-014-3T model, hang the upper hook on the special lifting point of the rescue vehicle, connect the lower hook to the vehicle tow ring, and slowly lift the vehicle by pulling the lever. The rust-proof chain is suitable for muddy environments, and the rescue can be completed within 30 minutes.
Result: Warehouse handling efficiency is increased by 85%, avoiding shelf damage caused by collision; outdoor rescue does not rely on electric equipment, suitable for power-free emergency scenarios.
A1: Choose based on the three dimensions of "load + space + operation method":
- Load Matching: Select a model with a rated load 20% higher than the actual load (e.g., for lifting a 5T steel pipe, the 6T model can be selected, which has a test load of 9T, reserving a safety margin);
- Space Adaptation: Choose models 0.25T-2T (small size) for narrow spaces (width ≤300mm), models 3T-6T for medium spaces (300mm-600mm), and the 9T model for spacious spaces;
- Operation Requirements: Choose models 0.25T-1T (operating force ≤343N) for single-person operation, models 1.5T-9T for two-person collaboration, and models ≥1T (with chain guides) for inclined lifting.
A2: It is mostly caused by chain deviation or insufficient lubrication, not an equipment fault:
- Chain Deviation: If the chain deviates from the guide path, first release the lever, reset the chain into the guide structure, and ensure the chain runs along the path before operation;
- Insufficient Lubrication: Lack of oil in gears or bearings can cause jamming. Add lithium-based grease to the gear meshing area and sprocket bearings, pull the lever 3-5 times to restore smoothness. Maintenance is recommended every 30 uses.
A3: The effect can be restored by adjusting the brake clearance, following these steps:
- Ensure the heavy object is placed stably, remove the brake end cover, and loosen the brake spring fixing nut;
- Rotate the adjustment bolt clockwise (1/4 turn each time) to reduce the brake clearance. Test the brake effect after each adjustment until the heavy object is completely locked when the lever is released;
- Tighten the fixing nut and reinstall the end cover. If the brake pad wear is ≥1mm, replace it with a new one (original accessories can be purchased separately).
A4: The chain will not become brittle, and difficult operation can be solved by preheating:
- Chain Performance: T80-grade chains maintain toughness at low temperatures, with no brittleness when bent at -20℃, and can be used normally. If the chain surface is frozen, thaw it with warm water before operation to avoid jamming caused by freezing;
- Operation Optimization: Gear lubricating oil may solidify at low temperatures, making operation difficult. Before use, pull the lever empty 10-15 times (without load) to melt the lubricating oil using frictional heat. Start load operation only after the operation becomes smooth to avoid gear damage caused by brute force.