SCR Contactor 35k 50k Pneumatic Spot Welding Machine AC Pulse Hwashi
Hwashi WL-SP-25K AC Pulse Screw Nuts Stud Spot Welding Machine
Product Advantages
- Multiple times of continuous discharging capability
- Complete welding in a single operation
- Produces firm, reliable joints
- No black coating or oxidation after welding
- Low operational cost
- No subsidiary materials required
- Precisely designed molds
- Convenient all-directional adjustments
- Suitable for welding multiple product types
Technical Features
- Welding Control System: Compatible with various welding controllers
- Silicon Controlled: Utilizes IXYS from West Germany or IR Silicon controlled from United States
- Pneumatic Control System: Large displacement magnetic valve and gas assembly for sufficient air supply; Quick exhaust cylinder for fast response and excellent servo performance
- Welding Transformer: High purity silicon steel disc refined transformer with good permeability and electrical conductivity; Low power consumption; Capable of welding 8mm+8mm low-carbon steel plates
Technical Parameters
| Model |
Voltage (V) |
Power (KVA) |
Secondary Current (A) |
Pressurization (Kg) |
Electrode Stroke (mm) |
Closure (mm) |
Platform Distance (mm) |
Electrode Distance (mm) |
Cooling Water (Lit/min) |
| WL-SP-50K |
380/1 |
50 |
19500 |
500 |
80 |
145-225 |
250 |
320-420 |
6 |
| WL-SP-75K |
380/1 |
75 |
24000 |
1000 |
100 |
130-230 |
260 |
490-540 |
8 |
| WL-SP-100K |
380/1 |
100 |
34000 |
1000 |
100 |
130-230 |
260 |
490-540 |
8 |
| WL-SP-150K |
380/1 |
150 |
40000 |
1000 |
100 |
130-230 |
260 |
490-540 |
8 |
| WL-SP-200K |
380/1 |
200 |
50000 |
1500 |
100 |
130-230 |
260 |
490-540 |
8 |
| WL-P-75K |
380/1 |
75 |
24000 |
1000 |
100 |
130-230 |
260 |
- |
8 |
| WL-P-100K |
380/1 |
100 |
34000 |
1000 |
100 |
130-230 |
260 |
- |
8 |
Process Overview
Resistance spot welding is a process where contacting metal surfaces are joined by heat generated from resistance to electric current. Workpieces are held together under pressure exerted by electrodes, typically for sheets in the 0.5 to 3 mm thickness range. The process uses two shaped copper alloy electrodes to concentrate welding current into a small "spot" while simultaneously clamping the sheets together. Forcing a large current through the spot melts the metal and forms the weld. The key advantage is delivering substantial energy to the spot in a very short time (approximately 10-100 milliseconds), allowing welding without excessive heating of the surrounding material.
Applications
- Mild steel sheet, stainless steel sheet, and galvanized metal sheet spot welding
- Metal sheet fixing welding before continuous rolling seam welding
- Welding fan guards (with proper designed fixing and driving systems)
- Welding metal artware, stationery, cookware, and various daily metal products
- Welding high conductive materials like aluminum, electrical contacts, and copper wire (using Middle frequency power)