High-temperature and wear-resistant non-standard transmission shaft roller forged parts

Product Description

Our high-temperature and wear-resistant forged transmission shaft rollers are precision-engineered for heavy-duty industrial applications requiring extreme durability, thermal stability, and corrosion resistance. Manufactured using advanced hot-forging techniques and special alloy steels, these components ensure long service life, reduced maintenance, and optimal performance in harsh operating conditions.

Key Features & Advantages

✔ Superior Heat & Wear Resistance

• High-performance alloys (42CrMo, 40CrNiMoA, 4340) for continuous operation up to 600°C (1112°F)

• Surface-hardened treatments (induction hardening, nitriding, tungsten carbide overlay) for enhanced wear resistance (HRC 50-60)

• Anti-corrosion coatings (electroless nickel plating, ceramic coating) for rust-proof performance

✔ Precision Forging for Maximum Strength

• Closed-die forging ensures superior grain flow and fatigue resistance

• CNC-machined to tight tolerances (±0.05mm) for perfect fit and balance

• Dynamic balancing available for high-speed applications

✔ Customizable for Unique Requirements

• Non-standard dimensions (custom diameters, lengths, and geometries)

• Integrated features (keyways, splines, flanges, threaded ends)

• Prototype and small-batch production supported

✔ Rigorous Quality Control

• Ultrasonic Testing (UT) to detect internal flaws

• Magnetic Particle Inspection (MPI) for surface crack detection

• Hardness & tensile testing to ensure material integrity

Technical Specifications

Applications

Steel & Metal Processing – Rolling mill stands, conveyor rollers
Mining & Heavy Machinery – Crusher shafts, excavator rollers
Power Plants – Turbine shafts, generator couplings
Cement & Chemical Industries – Kiln support rollers, mixer shafts
Marine & Offshore – Propulsion shafts, bearing housings

Why Choose Our Forged Shaft Rollers?

✓ Extended lifespan (2-3x longer than standard forged parts)
✓ Reduced downtime with wear-resistant and heat-treated surfaces
✓ Full material traceability with mill test certificates

Customer Commitment

We strive to deliver exceptional products and services, ensuring that every fitting meets the highest standards of quality and reliability. Choose us for your carbon steel forged pipe fitting needs and experience the difference in secure connections.