Custom Forged Carbon Steel Excavator Gasket Forging Parts

1. Product Overview

The excavator gasket forgings are precision-engineered components designed to provide a high-strength, wear-resistant sealing interface in heavy-duty excavator systems. Made from high-quality carbon steel, these custom forgings ensure durability, leak-proof performance, and long service life under extreme mechanical and environmental conditions.

2. Material & Manufacturing Process

• Material : High-grade carbon steel (e.g., 1045, 4140, or custom alloy steel)

• Process : Hot forging for superior structural integrity and fatigue resistance.

• Heat Treatment : Quenching & tempering for optimal hardness (HRC 35-50, depending on application).

• Machining : CNC precision machining for tight tolerances (±0.05 mm critical surfaces).

• Surface Treatment : Optional coatings (zinc plating, black oxide, or powder coating) for corrosion resistance.

3. Key Features & Advantages

✔ High Load-Bearing Capacity – Withstands extreme pressure and vibration.
✔ Customizable Designs – Tailored to fit specific excavator models (Komatsu, Caterpillar, Hitachi, etc.).
✔ Leak-Proof Performance – Ensures a tight seal in hydraulic and engine systems.
✔ Superior Wear Resistance – Long-lasting even in abrasive environments.
✔ Cost-Effective – Forging process reduces material waste and enhances strength.

4. Technical Specifications

• Tensile Strength : 600–850 MPa (varies by material grade)

• Yield Strength : 350–550 MPa

• Hardness : 35–50 HRC (adjustable per requirements)

• Dimensional Tolerance : ±0.1 mm (standard), ±0.05 mm (precision-machined)

• Weight Range : 0.2–10 kg (custom sizes available)

5. Quality Assurance & Certifications

• ISO 9001 : 2015 Certified manufacturing.

• Material Traceability – Mill test reports available.

• Dimensional & Hardness Testing – 100% inspection for critical dimensions.

• NDT Testing – Ultrasonic or magnetic particle inspection upon request.

6. Packaging & Shipping

• Standard Packaging: Rust-proof oil + vacuum sealing + wooden crates.

• Export Packaging: Custom labeling, palletization for bulk orders.

• Lead Time: 15–30 days (depending on order volume).

Contact Us Today for CAD drawings, material certifications, and bulk order quotes!

(Note: Specifications can be adjusted based on application requirements.)