High Quality Zinc Kettle for Hot Dip Galvanizing Plant Equipment
We supply reliable, high-performance, environmentally friendly, technological and modern galvanizing factories with comprehensive one-stop service.
Technical Specifications
- Zinc kettle size: Customized, plate thickness 60mm
- Kettle shape: Round bottom, round corner
- Processing technology: Hot bending
- Steel plate material: XG-08 special steel plate produced by Anshan Iron and Steel Co., Ltd.
Steel Plate Advantages
Low carbon content with minimal iron loss; excellent welding performance, high elongation, and superior bending formability ideal for zinc kettle production. Higher manganese content enhances steel plate strength. Low silicon and phosphorus content ensures excellent corrosion resistance. Uniform microstructure with board width up to 3 meters.
| Item(%) |
C |
Si |
Mn |
P |
S |
| XG-08 |
0.06~0.11 |
≦0.03 |
0.03~0.65 |
≦0.025 |
≦0.015 |
Quality Assurance
All goods include steel plate material sheet and zinc kettle flaw detection report. Welding seams undergo 100% ultrasonic flaw detection with qualified results before factory departure. Welding standards comply with GB11345-2013 and related production standards.
Our Comprehensive Services
- Zinc Kettle Design: Optimal dimension selection based on plant size, material specifications, and processing capacity
- Plant Layout: Strategic arrangement considering land size, environmental requirements, and galvanizing process
- Civil Work Design: Comprehensive calculations and building drawings for steel and concrete structures
- HDG Equipment: Complete manufacturing of galvanizing factory equipment from A to Z, including all necessary and auxiliary equipment
- Installation & Commissioning: Professional installation services, user guidance, galvanizing chemicals supply, and adjustment technology
Design Principles
- Optimal fuel efficiency
- Easy maintenance access
- Superior quality standards
- Innovative 3D visualization
- User-friendly control systems
Service Process
- Demand analysis and communication
- Custom plant design
- Hot dip galvanizing equipment supply
- Professional assembly and commissioning
- Galvanizing techniques provision
- 24-hour after-sales service
Galvanizing Training Programs
- Hot dip galvanizing theory and principles
- Zinc ingot melting procedures
- Zinc kettle operation guidance
- Fume reduction techniques
- Coating problem resolution
- Chemical additive adjustment
Production Line Selection Guidance
Land size, material type and quantity, and environmental protection requirements are key factors affecting production line selection. Hot dip galvanizing is not suitable for all product coatings - some may require alternative plating methods, necessitating different production line types.
Important considerations: Once operational, the factory cannot be stopped as the zinc solution must remain molten year-round. Ensure sufficient workload to offset operational costs and generate profits. Kettle size should accommodate the largest parts in significant quantities - we provide expert advice based on your specific part dimensions.
Main Equipment Overview
| No. |
HDG Process |
Equipment |
Function |
| 1 |
Pickling |
Enclosed pretreatment workshop |
Acid fume collection |
|
|
Acid fume treatment equipment |
Environmental protection |
|
|
Pickling electric hoist/crane |
Material transfer |
| 2 |
Rinsing |
Wastewater treatment equipment |
Environmental protection |
| 3 |
Degreasing |
Waste heat recycling system |
Energy conservation |
| 4 |
Rinsing |
Wastewater treatment equipment |
Environmental protection |
| 5 |
Fluxing |
Waste heat recycling system |
Energy conservation |
|
|
Iron removal equipment |
Material recycling |
| 6 |
Galvanizing |
Galvanizing furnace body |
Heating system |
|
|
Zinc kettle |
Zinc placement |
|
|
White fume fixed hood |
Fume collection |
|
|
White fume treatment equipment |
Environmental protection |
|
|
Bridge crane/electric hoist |
Material transfer |
| 7 |
Cooling |
Cooling tower |
Water recycling |
| 8 |
Passivation |
Chromium-free passivator |
Effective treatment |
| 9 |
Auxiliary |
Bridge crane/Flat trolley/Material rack/Transfer pit |
Material handling |
|
|
Tank's anti-corrosion protection |
Safety assurance |
|
|
Zinc ingot/Chemicals/Alloy |
Essential supplies |
Why Choose Beihai Galvanizing?
Beihai Galvanizing - Your tailored factory solution, worthy of your trust. Choose us for a win-win future!