Pressureless Sintered Silicon Carbide (SSiC) Thermocouple Protection Tubes
Description:
Pressureless sintered silicon carbide (SiC) thermocouple protection tubes are high-performance ceramic tubes fabricated from high-purity SiC using a pressureless sintering process. Their key advantages include high strength, exceptional high-temperature resistance, superior corrosion resistance, and excellent thermal shock resistance, making them ideal for temperature measurement in extreme industrial environments. They provide long-term, stable protection for thermocouples against physical and chemical degradation.
Typical application:
- Metallurgy
- Temperature measurement in molten steel, iron, copper, and aluminum, replacing traditional metal tubes to reduce replacement costs.
- Chemical and Energy Industries
- High-temperature gas turbines, waste incinerators, and sulfur incinerators operating in corrosive gas environments.
- Ceramics and Glass Manufacturing
- Internal temperature monitoring in glass furnaces and ceramic kilns to ensure process stability.
- Semiconductors and New Energy
- Temperature control in high-temperature reactors and salt bath furnaces used in lithium-ion battery and photovoltaic production.
Feature:
- High-Temperature Resistance
- Maximum operating temperature: Up to 1,650°C in air and 1,900°C in inert gases, significantly exceeding traditional metal protection tubes (e.g., stainless steel, which withstands only 600–800°C).
- Thermal stability: Maintains a flexural strength of 380 MPa, preventing deformation or fracture under high temperatures.
- Corrosion and Oxidation Resistance
- Chemical stability: Resistant to strong acids (e.g., hydrochloric, nitric, sulfuric acid) and molten metals (e.g., Zn, Sn, Pb) without corrosion, with oxidation resistance surpassing that of alumina ceramics (7× stronger at 1,300°C).
- Erosion resistance: Suitable for environments containing oxygen, sulfur, tar, and other corrosive media, such as high-temperature combustion gases and fuel oils.
- Thermal Shock and Wear Resistance
- Coefficient of thermal expansion: 4.85 × 10⁻⁶/°C, closely matching metal thermocouples to minimize cracking risks caused by thermal expansion mismatches.
- Wear resistance: Vickers hardness of 2350 kg/mm2, enabling resistance to high-velocity fluid or particle erosion for extended service life.
- Thermal Conductivity
- Thermal conductivity: 160 W/(m·K), ensuring rapid heat transfer to the thermocouple for short response times and high measurement accuracy.
The physical properties of pressureless sintered silicon carbide ceramics products:
Physical properties |
Unit |
SSiC |
Composition:SiC |
Vol% |
≥98 |
Density 20 ℃ |
g/cm3 |
≥3.06 |
Open Porosity |
Vol% |
≈0 |
Hardness |
Rockwell Hardness 45N |
R45N |
93 |
Vickers Hardness HV1 |
kg/mm2 |
2350 |
Flexural Strength |
20°C |
MPa |
320-400 |
1300°C |
MPa |
300-400 |
Coficient of Thermal Expansion |
10-6K-1 |
4.0 |
hermal Conductivity |
20°C |
Wm-1K-1 |
196 |
1200°C |
Wm-1K-1 |
60 |
Modulus of Elasticity @ RT |
GPa |
410 |
Thermal shock resistance |
℃ |
>350 |
Max. Service Temp (air) |
℃ |
1650 |
Available product sizes:
Maximum operating temperature: 1,650°C.
Maximum length: 3 meters.
Maximum outer diameter: 190 mm.