Silicon Nitride Ceramic Blocks for Papermaking Dewatering Elements
Product Overview
Silicon Nitride Ceramic Blocks are engineered specifically for dewatering elements in high-speed paper machines, optimized for advanced papermaking equipment operating at speeds exceeding 800 m/min. These blocks leverage exceptional high-temperature resistance, superior hardness, self-lubricating properties, and excellent thermal shock resistance to significantly enhance the service life and operational stability of dewatering elements, enabling efficient and continuous production in papermaking operations.
Key Features
| Feature |
Description |
| High-Temperature Resistance |
Maintains stable performance up to 1400°C without reacting with most substances, suitable for high-temperature conditions. |
| High Strength & Hardness |
Flexural strength ≥980MPa, capable of withstanding large mechanical loads and impacts, ensuring structural integrity. |
| Wear Resistance & Self-Lubrication |
Effectively resists particle and sliding wear, reduces friction loss, and extends service life. |
| Excellent Thermal Shock Resistance |
Adapts to drastic temperature fluctuations without cracking or deformation, maintaining material integrity. |
| Low Thermal Conductivity |
Prevents material deformation or performance degradation caused by rapid heat transfer, enhancing operational stability. |
Typical Applications
- Dewatering elements for high-speed paper machines
- Wear-resistant components in papermaking production lines
- Structural parts in high-temperature and high-humidity environments
Performance Specifications
| Test Item |
Value Range |
Unit |
| Density |
3.20 - 3.26 |
g/cm³ |
| Apparent Porosity |
0 - 0.1 |
% |
| Elastic Modulus |
300 - 320 |
GPa |
| Compressive Strength |
>1500 |
MPa |
| Vickers Hardness (HVO.5) |
15 - 16 |
GPa |
| Fracture Toughness |
>8.0 |
- |
| Flexural Strength |
>700 |
MPa |
| Poisson's Ratio |
0.25 |
- |
| Coefficient of Thermal Expansion |
3.1 - 3.3 |
×10⁻⁶ /℃ |
| Weibull Modulus |
11 - 13 |
- |
| Thermal Conductivity |
20 - 25 |
W/(m*k) |
| Specific Resistivity |
10¹¹ |
Ω*cm |
Key Highlights
- Extremely Dense Structure: Apparent porosity approaches 0%, providing a dense structure with excellent penetration resistance.
- Ultra-High Strength: Compressive strength exceeds 1500MPa, flexural strength exceeds 700MPa.
- Excellent Thermal Stability: Low coefficient of thermal expansion, adaptable to drastic temperature changes.
- Good Insulation Performance: Specific resistivity reaches 10¹¹ Ω*cm, meeting electrical insulation requirements.