Specifications
Payment Terms :
T/T
Place of Origin :
China
Brand Name :
Kegu
MOQ :
Negotiable
Packaging Details :
Wooden box with plastic fillings
Delivery Time :
Negotiable
Price :
Negotiable
Description
3–4 mm Pressureless Sintered Silicon Carbide (SSiC) Grinding Balls

Specifically engineered for high-intensity, high-purity grinding applications in the mining, ceramics, and chemical industries, offering exceptional durability and grinding efficiency.

Product Overview

These grinding balls are produced from high-purity, submicron silicon carbide powder using a roll‑pressing technique, followed by pressureless sintering in a vacuum furnace at 2100–2200 °C. The resulting SSiC grinding balls feature a Vickers hardness (HV10) ≥ 2300, a bending strength ≥ 350 MPa, a fracture toughness ≥ 4.0 MPa·m¹/², and a wear loss as low as 0.01–0.02 g/kg·h. Their dense, non‑porous microstructure provides excellent resistance to acids, alkalis, and high temperatures, with a long‑term service temperature of up to 1600 °C in air.

Key Features
  • Ultra‑high wear resistance – Wear loss is only 1/5 to 1/10 that of conventional alumina balls, significantly extending replacement intervals and lowering operating costs.

  • Contamination‑free grinding – The high‑purity SSiC material generates minimal and chemically inert wear debris, ensuring the purity of the ground product.

  • Excellent impact resistance – With a fracture toughness ≥ 4.0 MPa·m¹/², these balls are well‑suited for high‑energy grinding equipment such as high‑speed stirred mills and planetary mills.

  • High crushing strength – The high single‑ball crushing strength minimises breakage during grinding, reducing the risk of fractured media.

  • High‑temperature and corrosion resistance – Suitable for long‑term service up to 1600 °C and resistant to strong acids, alkalis, and organic solvents.

  • Dense microstructure – Near‑theoretical density (≥ 3.10 g/cm³) is achieved through pressureless sintering, resulting in extremely low porosity.

Physical Properties
Property Typical Value
Density ≥ 3.10 g/cm³
Vickers Hardness (HV10) ≥ 2300
Bending Strength ≥ 350 MPa
Fracture Toughness ≥ 4.0 MPa·m¹/²
Elastic Modulus ≥ 400 GPa
Thermal Conductivity ≥ 80 W/(m·K)
Coefficient of Thermal Expansion (20–1000°C) 4.0–4.5 * 10⁻⁶ /K
Single‑Ball Crushing Strength (φ10 mm) ≥ 15 kN
Wear Loss (ASTM method) 0.01–0.02 g/kg·h
Maximum Service Temperature (in air) 1600°C

Note: Crushing strength is diameter‑dependent – larger balls exhibit higher crushing force values. Typical values for other diameters are available upon request.

Production Process
  1. Powder preparation – High‑purity, submicron α‑SiC powder with a narrow particle size distribution is selected.

  2. Forming – Roll pressing ensures high sphericity and excellent dimensional consistency.

  3. Drying – A controlled drying profile prevents cracking of the green bodies.

  4. Sintering – Pressureless sintering is performed in a high‑vacuum furnace at 2100–2200 °C to achieve full densification.

  5. Finishing – Surface polishing or size classification is carried out as required.

  6. Quality inspection – Each batch is tested for hardness, density, wear loss, and crushing strength to ensure consistent performance.

Applications
  • Mining & Metallurgy – Fine grinding of gold, copper, and iron ores; heavy medium separation; coal pulverisation.

  • Advanced Ceramics – High‑purity grinding of ceramic powders such as alumina, zirconia, silicon nitride, and silicon carbide; dispersion of glazes and pigments.

  • Chemicals & Coatings – Ultra‑fine grinding and dispersion of titanium dioxide, calcium carbonate, silica powder, pigments, dyes, and pesticide suspensions.

  • Battery Materials – De‑agglomeration and nano‑scale grinding of lithium iron phosphate (LFP), NCM cathode materials, and graphite anodes.

  • Other high‑purity applications – Electronic materials, cosmetics, food additives, pharmaceutical excipients, and more.

For further information or to discuss your specific requirements, please contact us directly.

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3mm-4mm Pressureless Sintered Silicon Carbide Grinding Balls

Ask Latest Price
Payment Terms :
T/T
Place of Origin :
China
Brand Name :
Kegu
MOQ :
Negotiable
Packaging Details :
Wooden box with plastic fillings
Delivery Time :
Negotiable
Contact Supplier
3mm-4mm  Pressureless Sintered Silicon Carbide Grinding Balls
3mm-4mm  Pressureless Sintered Silicon Carbide Grinding Balls
3mm-4mm  Pressureless Sintered Silicon Carbide Grinding Balls
3mm-4mm  Pressureless Sintered Silicon Carbide Grinding Balls

Shaanxi KeGu New Material Technology Co., Ltd

Verified Supplier
2 Years
Shaanxi, chaoyang
Since 2017
Business Type :
Manufacturer
Total Annual :
800-850
Employee Number :
60~70
Certification Level :
Verified Supplier
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