Automatically Silo Metal Roll Forming Machine by Gear with Hydraulic Cutting

The machine is including 5T manual decoiler, drive device, roll forming machine( including the guiding platform), cutting machine, hydraulic system, electric system, output table, etc.

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• Profile Drawing

  

  Component

  De coiler

  Material width adjusting and guiding equipment

  Roll former

  Curving equipment

  Cutting machine

  Hydraulic control system

  Technical process

  Decoiling →Guiding→Cutting→Roll forming→Curving equipment

  

  3. Specification of components

  No		Technical Specification & Remark
  1	10T Hydraulic de-coiler	Width of feeding: 1250mm Capability: 10 Ton Inter diameter: 470-520mm Maximal out diameter: 1500mm Working speed: 0-15m/min adjustable Main motor power: 7.5KW AC motor Hydraulic power: 5.5kw
  2	Feeding	Feeding type: adjustable Feeding width range:980-1200mm Entrance and guide roller: diameter is ￠65mm, material is SAE1045, HRC48-52° surface with chrome
  3	Roll forming	Thickness range:3.0-4.0mm Main motor power:60kw Roll station:20stations Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase Roll station:20 stations Roller material:Gcr15 bearing material chrome plated surface with hardness 58-62 degree ,CNC, Shaft diameter: ￠150mm material: SAE1045 with quenching and tempering Transmission: by gear box
  4	Punching system	Base on customer provide punching drawing, this machine need adopt two units hydraulic punching system The punches and dollies will be CR-12, hardness HRC 58-62 and chrome coating both punches and dolies should be easily replaceable without requiring disassembly of complete units. Hydraulic power: 11kw
  5	Hydraulic cutting	Cutting mode: Cut the sheet after roll forming to required length with stop Cutting power by hydraulic: 11KW, share the same one to punching Working pressure: 25Mpa adjustable(according the final design) Material of blade:Cr12 with heat treatment 58-60° Length measuring: Automatic encoder length measuring
  6	Hydraulic station	Hydraulic power: 11kw Working pressure: 2Mpa adjustable Solenoid valve: 3 groups Hydraulic oil: 46# hydraulic oil
  7	Control panel system	Programmable setting of profile length and quantity Operating system language: English and Chinese Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved Length inaccuracy can be amended easily.

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• Features

  1. Large capacity

  One single-silo capacity is up to 17,000 tons with comprehensive configurations to meet customers’ different requirements.

  2. High accuracy

  Complete advanced processing equipment and technology are introduced from USA to effectively ensure working accuracy and reduce damage to galvanized layer.

  3. Less residues

  External installable stiffeners contribute to less grain residues on silo walls.

  4. Detachable and movable

  With standardized and modularized production, components and parts have a high standardization and good interchangeability, thus can be partially replaced or completely transferred.