Hybrid Multi-Core Cable: Integrated Power and Control in a Single Solution

Engineered for the complex wiring challenges of modern automation, our Hybrid Multi-Core Cable seamlessly integrates power and signal conductors into a single, robust assembly. This custom cable features a versatile configuration of 14 cores x 0.5mm² and 2 cores x 1.0mm², designed to streamline installation, enhance reliability, and reduce downtime in dynamic industrial environments. The high-density braided shielding ensures superior protection against electromagnetic interference (EMI), making it the ultimate choice for high-end industrial robotics, CNC machining centers, and sophisticated automated systems.

Key Features & Technical Specifications

• Conductor Configuration:

  • 14 Cores: 0.5 mm² (20 AWG), finely stranded Tinned Copper for optimal flexibility and corrosion resistance.

  • 2 Cores: 1.0 mm² (17 AWG), finely stranded Tinned Copper, dedicated for higher power requirements.

• Insulation: High-performance Fluoroplastic (FEP/PFA) (or Polyethylene (PE) options available), offering excellent dielectric strength and resistance to high temperatures.

• Shielding: High-coverage Tinned Copper Braid (TC Braiding). Provides exceptional EMI/RFI shielding to protect sensitive signal integrity from external noise.

• Jacket: Durable Silicone Rubber or Polyurethane (PUR) options, providing exceptional flexibility, and resistance to oil, abrasion, and chemicals.

• Temperature Rating: -40°C to +200°C / +260°C (depending on material selection), suitable for a wide range of operating environments.

• Voltage Rating: 300/500V – Reliable for both control signals and auxiliary power applications.

• Customization: Full OEM/ODM support. We can tailor the outer diameter, length, jacket color, shielding type, and connectors to integrate seamlessly with your system.

Why Choose Our Hybrid Multi-Core Cable?

✔ Space and Weight Savings: Combining multiple functions into one cable reduces clutter, minimizes installation time, and is ideal for cable tracks and drag chains.
✔ Superior Signal Integrity: The braided shielding effectively guards the sensitive 0.5mm² control cores against EMI, ensuring accurate data transmission for sensors and communications.
✔ Robust Power Delivery: The dedicated 1.0mm² power cores provide a reliable circuit for actuators, sensors, or small drives.
✔ Extended Service Life: Tinned copper conductors resist oxidation, while the robust jacket material withstands harsh industrial conditions, leading to less maintenance and lower total cost of ownership.
✔ Engineered for Dynamic Flex: The fine-strand construction and flexible jacket materials are designed for continuous movement in automated machinery.

Primary Applications

This versatile hybrid cable is engineered for a wide range of demanding sectors:

• High-End Industrial Robots & Cobots: Internal wiring for robotic arms, grippers, and joints, providing both power to grippers and signals from encoders/sensors.

• CNC Machining Centers & Multi-Axis Systems: Power and control signal transmission in high-flex, high-vibration environments.

• Semiconductor & Electronics Manufacturing: Wafer handling robots and PCB testers where EMI protection and compact design are critical.

• Special Purpose Vehicles & Test Equipment: Wiring for automated guided vehicles (AGVs), aerospace ground support, and test beds.

• Packaging & Material Handling Machinery: Simplified wiring for complex conveyor systems and automated storage and retrieval systems (AS/RS).

Your Trusted Partner for Custom Hybrid Cable Solutions

As a specialized manufacturer with integrated industrial and trade capabilities, we offer end-to-end custom cable solutions. From prototype to mass production, our engineering team works closely with you to develop the perfect hybrid cable for your unique power, signal, and environmental challenges.

Call-to-Action Section for the Webpage:

• Ready to Simplify Your Machine Wiring?

• Request a Free Custom Sample

• Contact Us Now for a Competitive Quotation Today!