Here’s the step-by-step process for custom T-shirt making , from idea to finished product.
1. Design Creation
2. Choosing the Blank T‑Shirt
The most critical production decision.
| Method | Best For | Pros | Cons |
|---|---|---|---|
| Screen Printing | Bulk orders (50+ pieces), solid color designs | Durable, vibrant colors, low per-unit cost | High setup fee, not for complex gradients |
| DTG (Direct to Garment) | Small batches (1–50 pieces), photo‑realistic, many colors | No setup fee, great detail, any color | Slower per piece, darker shirts need pretreatment |
| Heat Transfer / Vinyl | Small runs, names/numbers, lettering | Low startup cost, easy for single pieces | Can peel over time, less breathable |
| Sublimation | All-over prints, polyester shirts | No feel, never fades or cracks | Only works on light polyester, expensive setup |
| Embroidery | Logos on chest/hats (polos, premium wear) | Professional, durable | Limited detail, higher co |
Mock‑up: A digital preview of the design on the chosen shirt color.
Sample approval: For larger runs, get a physical sample (1 piece) made first.
Check: Print placement, size, color accuracy, and feel.
Setup: Screens are burned (screen printing), printer ink loaded (DTG), or transfers cut (vinyl).
Printing: Shirts are placed on a press or platen; the design is applied.