High-Performance Insulated Heating Wire With CuNi10 NC015 Alloy And FEP Insulation For Automotive
The CuNi10 NC015 alloy material insulated FEP heating wire is a durable, high-performance wire designed for heating applications. Composed of 90% copper and 10% nickel, the CuNi10 alloy offers excellent corrosion resistance, thermal stability, and electrical conductivity. The wire is insulated with FEP (Fluorinated Ethylene Propylene), providing superior heat resistance, chemical resistance, and flexibility. This combination makes the wire ideal for industrial heating systems, automotive applications, and electronic devices requiring consistent temperature performance. The FEP insulation ensures reliable performance in high-temperature environments while protecting against moisture and mechanical wear. CuNi10 NC015 heating wire is widely used in precision heating applications due to its durability and consistent resistance properties.

Bulletproof Silk (Optional)
| Material | Temperature resistance | Thermal decomposition | Applied for grade | Advantages |
| High strength aramid | In a 100 to 250 ℃ long-term use will not have obvious change and impairment | Thermal decomposition temperature more than 450 degrees | Applied for more than 110N | 1. Good mechanical 2. Heat resistant and flame retardant 3. The stable chemical properties 4. Radiation resistanc 5. Durability |
Alloy Material
| Texture | Ni-Cu (Can be enameled) |
| Resistance | According to the requests |
| Wire diameter | 0.05~0.12mm |
| Characteristic | 1. High strength
2. Strong hardness
3. Anti-corrosion
4.Thermoelectricity good |
| Operating principle | Heating filament dogan twisted |
Paint Cladding(Optional)
| Texture | Polyurethane | Polyetherimide |
| Temperature class | -50~150℃ | -160~180℃ |
| Characteristic | 1. Performance wide adjustable range well-adapted
2. Adhesive performance is good
3. Good elasticity, good resilien, can be used for dynamic joint
4. Good flexibility at low temperatures
5. Good weather resistance,service life up to 15~20 years
6. Good oil resistance
7. Biological aging resistance
8. Moderate cost | 1. Excellent Mechanical Properties
2. Good electrical insulatingperformance
3. Excellent radiation resistance
4. Excellent resistanceto high and low temperature performance
5. Excellent wear resistance
6. Excellent microwave through performance
7. Strong plastcity |
Outer Sheath (Optional)
| Texture | PA12 | TPEE | PVC | FEP |
| Plastic outer diameter | 0.8mm~1.0mm |
| Temperature class | -40~140C | -70~200℃ | -30~125℃ | -100~220℃ |
| Dielectric strength | 39Kv/mm | 36Kv/mm | 36Kv/mm | 42Ky/mm |
| Dielectric constant | 1.9×10^7 HZ | 1.4×10^7 HZ | 1.4×10^7 HZ | 2.8×10 HZ |
| Breaking strength | 19~25MPa | 18~24MPa | 18~24MPa | 15~22MPa |
Key Features of CuNi10 NC015 Alloy Material Insulated FEP Heating Wire
1. Conductor Material (CuNi10/NC015 Alloy):
- Composition: Copper (Cu) with 10% Nickel (Ni) alloy
- Electrical Properties: High electrical resistivity (about 0.1 Ω·mm²/m)
- Corrosion Resistance: Excellent resistance to oxidation and corrosion, especially in humid and marine environments
- Temperature Stability: Can withstand elevated temperatures without significant resistance change
- Durability: Long service life with consistent performance
2. Insulation Material (FEP - Fluorinated Ethylene Propylene):
- Temperature Resistance: Can operate in temperatures up to 200°C
- Chemical Resistance: Resistant to oils, acids, solvents, and other chemicals
- Electrical Insulation: High dielectric strength
- Flexibility: Flexible even at low temperatures
- Non-Flammable: Self-extinguishing material
3. Heating Wire Properties:
- Uniform Heating: Provides consistent heat distribution along the wire
- Long Lifespan: Excellent aging resistance
- Safety: FEP insulation makes the wire flame-retardant and resistant to short circuits
- Voltage Ratings: Typically designed for Low to Medium Voltage applications
- Moisture Resistant: Ideal for outdoor and wet environments
Applications
1. Industrial Heating Systems
- Used in electric heating elements for industrial furnaces and heating equipment.
- Applied in chemical processing plants where corrosion-resistant heating wires are required.
2. Medical Equipment
- Used in medical devices like blood warmers or laboratory heating systems.
- Precision temperature control in medical diagnostic instruments.
3. Aerospace Industry
- Heating systems for de-icing applications in aircraft.
- Temperature control systems in satellite components.
4. Automotive Industry
- Seat heating elements.
- Battery heating systems for electric vehicles.
5. Home Appliances
- Underfloor heating systems.
- Heating elements in small appliances like coffee makers or hair straighteners.
6. Electronics and Semiconductor Industry
- Anti-condensation heating systems for electronic enclosures.
- Heating elements for 3D printers or laboratory incubators.
7. Oil and Gas Industry
- Pipeline trace heating to prevent freezing.
- Heating solutions for offshore equipment.
8. Laboratory and Research Equipment
- Controlled heating environments in scientific experiments.
- Temperature regulation systems for chemical analysis devices.
Key Advantages of CuNi NC015 Alloy with FEP Insulation:
- Excellent corrosion resistance, especially in humid or chemical environments.
- High thermal stability with consistent heating performance.
- Flexible and durable with good mechanical strength.
- FEP insulation provides chemical resistance and high dielectric strength.


