Used in large integrated steel plants for mass production of ordinary carbon steel and high-quality alloy steel.
According to the Chinese national standard GB/T 10067.21-2015, an AC EAF with a rated capacity of 70 tons or more is defined as a "large" furnace. These furnaces almost exclusively operate at Ultra-High Power (UHP) levels to maximize productivity. The HX-100 series is a typical example. The high power input significantly reduces the melting time, achieving a fast tap-to-tap time.
The 100t EAF is a mainstay for large-scale steel production, designed for high efficiency and flexibility, capable of handling 100% scrap or charging with up to 30% pig iron. Modern 100t furnaces often utilize high-impedance technology to stabilize the arc and improve energy efficiency.
| Parameter | Specification |
|---|---|
| EAF Type | AC Ultra-High Power (UHP) / High Impedance |
| Rated / Average Tapping Output | 100 t |
| Max. Tapping Output | 120 t |
| Furnace Shell Inner Diameter | Φ6100 - Φ6300 mm |
| Transformer Rated Capacity | 90 MVA (with 20% overload capability) |
| Series Reactor Capacity | 12 - 13.5 MVar (for High Impedance type) |
| Primary Voltage | 33 - 35 kV |
| Secondary Voltage | Multi-stage (e.g., 1050-650V or 990-550V) |
| Graphite Electrode Diameter | Φ600 mm (UHP grade) |
| Electrode Pitch Circle Diameter | Φ1300 mm |
| Tapping Method | Eccentric Bottom Tapping (EBT) |
| Tap-to-Tap Time | ~70 minutes (with 100% scrap); ~55 min (with 40% hot metal) |
| Cooling Water Flow (Furnace Body) | ~2200 m³/h (total system) |
| Hydraulic System Working Pressure | 14 MPa |
Modular Assembly: For large components like the roof lifting and rotating device, a modular "pre-assembly" strategy is often employed to overcome logistical challenges.