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Submerged Arc Furnace Casting System Hot Metal Ladle / Casting Machine / Ingot Machine
Submerged Arc Furnace Casting System Hot Metal Ladle / Casting Machine / Ingot Machine
Specifications
Brand Name :
Hongxin
Place of Origin :
China
MOQ :
1 Set
Price :
Negotiable
Payment Terms :
T/T,Western Union,D/P,D/A,L/C
Operating Environment :
Industrial
Material :
High-grade steel and heat-resistant alloys
Capacity :
Customized
Safety Features :
Overheat protection, emergency shutdown
Type :
Industrial Equipment
Maintenance :
Low maintenance cost
Controlsystem :
Automated PLC control or manual operation
Description

SAF Casting System Hot Metal Ladle / Casting Machine / Ingot Machine
I. Overview:
The casting system is a complete set of equipment for pouring liquid metal into molds for solidification, serving as the core part of metallurgical production.

II. Permanent Mold Casting System
Permanent mold casting, also known as hard mold casting, is a process where liquid metal is poured into reusable metal molds to obtain castings. This method features high mold reuse times (hundreds to thousands) and high production efficiency.
Key Process Parameters

Parameter Requirement
Mold Preheating Temperature≥150℃
Mold MaterialMainly cast iron, aluminum alloy cavity can be anodized
Coating RequirementSpray refractory coating to adjust cooling rate
Casting Weight LimitationNot too large
Casting ShapeMainly simple shapes

III. Continuous Casting System
Continuous casting is a production process that continuously pours high-temperature molten steel into castings with specific cross-sectional shapes and dimensions, and is the core technology of modern steel industry.

Typical Continuous Casting Machine (CCM) Technical Parameters

Parameter Range
Annual Production CapacitySlab: 2-2.5 million t/year
Bloom: 0.8-1 million t/year
Billet: 0.6-0.8 million t/year
Operating Rate80-90%
Casting SpeedSlab: 1.2-1.8 m/min (max 3.0)
Billet: 2.5-3.5 m/min
Sequence CastingAverage 4-6 heats, max 329 heats
Radius11-17 m (max 18.5 m)

IV. Ingot Casting System
Ingot casting is a process where molten steel is poured into ingot molds for solidification, suitable for special steel grades, forging ingots, and large-section products difficult to produce by continuous casting.

Ingot Mold Parameters

ParameterTypical Range
Ingot Weight8-20 t
Height/Width Ratio2.5-3.5
Taper0.8-4.2%
Wall Thickness50-160 mm
Mold/Ingot Weight Ratio0.8-1.2
Corner Radius8-15% of diameter


Taper Calculation Formula:

  • Square Section: Taper = (D₁ - D₂) / H × 100%

  • Round Section: Taper = (R₁ - R₂) / H × 100%

D₁ and D₂ are the lengths of the top and bottom edges, R₁ and R₂ are the radii of the top and bottom edges, and H is the height of the ingot

ProjectRequirement
Preheating Before Use80-120℃
Hoisting RequirementsMust hang four lifting lugs, return flat after turning
Placement RequirementsHang double slings, align with nozzle brick and lower slowly
Mold StandingEnsure ground level, 4" and 6" molds cannot stand alone
Damage RepairWelding patching or mixed refractory repair
Scrap StandardPromptly scrap when unrepairable

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Submerged Arc Furnace Casting System Hot Metal Ladle / Casting Machine / Ingot Machine

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Product Detail
Brand Name :
Hongxin
Place of Origin :
China
MOQ :
1 Set
Price :
Negotiable
Payment Terms :
T/T,Western Union,D/P,D/A,L/C
Operating Environment :
Industrial
Contact Supplier
Submerged Arc Furnace Casting System Hot Metal Ladle / Casting Machine / Ingot Machine

Xi'an Hongxin Arc Furnace Company Limited

Verified Supplier
1 Years
Since 2007
Business Type :
Manufacturer, Distributor/Wholesaler, Exporter, Seller
Main Products :
Submerged Arc Furnace, Electric Arc Furnace, Refining Furnace
Total Annual :
32000000-35000000
Employee Number :
140~150
Certification Level :
Verified Supplier
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