Apple juice processing production line complete set of cleaning and juicing machine SUS304

Description

Apple juice processing line can produce from fresh tomato to different kinds of final product. The most popular is Apple juice Production Line produce from fresh tomato to tomato paste with aseptic bag in drum. That includes: fresh tomato receiving system, washing system, sorting system , extracting system, sterilizing system, and aseptic filling system. Then can get the tomato juice with aseptic bag in drum. And the tomato juice in aseptic bag in drum can be further produced to tomato drink and filled in sachet, stand-up pouch, metal can, PP container, bottle, gable top, etc.

• The capacity for processing fresh apples s can be customized, ranging from 60 tons per day to 4000 tons per day.
• Tomatoes can undergo either hot crushing or cold crushing processes based on customer preference.
• The final apple paste is packaged in aseptic bags within drums. This packaging method ensures a shelf life of up to two years at normal temperatures.
• All materials used are food-grade, with the primary materials being SUS 304 or SUS 316, selected based on specific requirements.
• In addition to aseptic bag filling, we offer alternative packaging options such as metal cans, small sachets, stand-up pouches, and PET/PP containers.
• Waste fruit or vegetables from the production line can be processed into fertilizer for sustainable utilization.

Advantages

The NFC Apple juice Production Line from Shanghai Gofun machinery company is running with high effective, water saving, high extracting rate, safety quality control for final product, safety control for operators, etc.

Flowchart

FRESH TOMATO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ CRUSHING ⇒ PREHEATING ⇒ PULPER & REFINER ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Apple juice, in this context, refers to a completely natural juice that is not concentrated, preserving the original nutrients and flavor of the apples. Establishing an effective apple juice production line is essential. Below are the equipment and processes involved in this production line:

Cleaning and Sorting:
The initial stage involves cleaning the fresh apples and sorting them to eliminate fruits that do not meet the required standards. This step is crucial for maintaining the production line's efficiency and ensuring the final product's quality.
Crushing:
The apples undergo a crushing process, typically utilizing cutting and grinding machinery to ensure uniform pulp crushing, laying the groundwork for subsequent procedures.
Juicing:
Juicing stands out as a pivotal phase, where apple juice is extracted employing specialized juicing equipment. This process necessitates unique techniques to optimize juice yield and uphold its freshness and nutritional value.
Filtration and Concentration:
The extracted juice might undergo filtration to eliminate solid particles and subsequent concentration as deemed necessary. This process aids in adjusting the juice's concentration and flavor profile.
Sterilization and Packaging:
The final step involves sterilizing the apple juice, often utilizing UHT technology for long-term preservation. Subsequently, the juice is packaged using aseptic filling equipment to ensure product hygiene and quality standards.