5T/H high quality all in one service mango juice processing machine good after service

Product description of the mango processing line

The processing line mainly includes fresh mango receiving system, washing system, sorting system, destoning removing system, pre-heating system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the final products with the aseptic bag in drum.

Mango processing line can produce from fresh mango to different kinds of the final product. The popular products like mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice, mango beverage processing line, which produce from fresh mango to the final product with the aseptic bag in drum.

Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:

• Technical consultation
• Customized proposal design
• Equipment manufacturing
• Installation commissioning and training at the site
• 1- year after-sales guarantee
• Life-long service
• Package design & Purchasing

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

Final products & Package types for the mango project

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

2. Washing

Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for a better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.

3. Destoning

The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield. The cores will be sent outside factory, and the pulp will be pumped to next step.

4. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

5. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

6. Sterilizing

This way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.

7. Aseptic Filling

CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags

8. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.

9. Mixing and blending

The tomato paste or fruit concentrate in the aseptic bag in drum can be taken out during the dry season for repacking to ensure continuous production.

10. Degassing & Homogenizing

Degassing machine is used to remove the bubbles and airs in the fruit pulp or mixed product. Homogenizer in food processing means to refine the material under the triple action of extrusion, strong impact and pressure loss expansion, so that the materials can be mixed with each other more evenly.

11. Pasteurizing

Kill the bacterial of the mixed product and improve the shelf-life.

12. Different packages filling system

For weighing, filling, sealing of the final package.

13. Water Spray or Immersion Pasteurizing and Cooling

It is the ideal equipment for materials to achieve the purpose of extending shelf life through sterilization, heat preservation and cooling, especially the secondary sterilization equipment necessary for automated production lines.

14. Air drying

Dry the metal can or sachet bag after the pasteurization.

15. Power Station of the whole plant

The system includes steam supply, compressed air supply, cooling water supply, ice water supply, power supply and so on.

Main equipment: steam boiler, water cooling tower, air compressor, RO water treatment, ice water machine, etc.

Main features of the tomato processing line

The Mango processing line is the key product of Shanghai Gofun machinery company. We served more than 20 countries in the past 16 years. We keep providing high-quality machines and services to food manufacturers all over the world.

1. The capacity of fresh fruit can be customized from 60 Tons/ Day to 1500 Tons/Day.

2. The Brix of final tomato paste can be designed as the customer’s requirement.

3. The final mango paste will be filled into aseptic bags in drum. With this kind of package, the shelf time can reach two years in normal temperature. Which can reduce the expense greatly for transportation and storage.

4. All the materials are food standard, the main material is SUS304 or SUS316, which fully meets the requirements of food hygiene and safety.

5. Besides aseptic bag filling, we can also provide metal can, small sachet, stand-up pouch, glass jar, PET/PP container, etc.

6. Key points of the production line adopt international first brand. (Steam valve adopts Spirax Sarco, Siemens PLC etc.)

After-Sales Service

1. Oversea technical support

2. Oversea equipment maintenance

3. English speaking engineers available to provide technical support

Working video of our mango pulp production line