Automatic 20T/H Mango Processing Line High Quality Service Turnkey Service

Product description of the mango processing line

Mango processing lines can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice and mango beverage processing lines produce finished products ranging from fresh mangoes to aseptic bags in drums.

The processing line mainly includes fresh mango receiving system, washing system, sorting system, pitching system, preheating system, thawing purification system, filtering system, concentration system, sterilization system and aseptic filling system. The sterilized bags can then be put into drums to get the final product.

You can also use the mango paste in aseptic drum bags to make mango juice beverage fillings, sauces, standing pouches, metal cans, aluminum cans, PP containers, PET bottles, glass jars, gable lids, etc.

Gofun not only provides tomato processing equipment for your factory, but also can provide his one-stop solution from A to Z, including:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation commissioning and training
• 1 year after-sales service warranty
• Lifetime service
• package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

When fresh mangoes usually arrive in large trucks, they are very difficult to unload by hand.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Before crushing, fresh fruit should be washed carefully. For washing, you can use both the bubble washing machine and the brush and spray washing machine. Additional stages of cleaning can be added if cleaning requirements are high. In addition, ultrasonic cleaning and ozone cleaning can be added to enhance the cleaning effect.

4. Sorting

After washing, the surfaces of the fruits are clean, and the condition of all the fruits is visually checked, and bad tomatoes are sorted out by hand.

5. Destoning

The Mango Pitter runs at a speed of 1470 rpm to shred fresh mangoes and thoroughly clean all mango seeds and skins. This significantly reduces waste and improves pulp yield. The core is shipped offsite and the pulp is sent to the next step.

6. Preheating

A pre-heater is used to heat the product after crushing, and the temperature is usually adjustable from 45°C to 85°C. This processing step helps increase the juice rate for the next step and can also preserve the color and taste of the final product.

7. Pulper and refiner

This machine also operates at a speed of 1470 rpm, creating centrifugal force that forces the product through the sieve and contributes to the finishing of the product. I usually use his two stages of pulper and refiner. Sieves for each stage are different. The sieve is larger in the first stage and smaller in the second stage. Two-stage digester, increasing the yield of tomato paste, can reach 60% to 75%. After thawing, separate the tomato skins and seeds from the tomato paste. The machine works with large capacity and stable performance. The sieve can be replaced and is easy to use. Suitable for a variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

Mango pulp puree uses a tube-in-tube sterilizer. Sterilization temperature and holding time are adjustable. In this machine, the tomato paste is heated to a very high temperature of about 115°C, held for 30 seconds and then immediately cooled to ambient temperature. In this way, the test and nutrients of the tomato paste can be protected as much as possible.The whole system adopts programmable control. The operating system adopts an image man-machine interface suitable for intuitively grasping the operating status of each component of the device.

10. Aseptic Filling

The aseptic filling machine works in conjunction with a tube-in-tube type sterilizer. It's a closed cycle. Prior to production, the cycle is fully sterilized to ensure a sterile environment. The filling cavity is also vapor protected to ensure that the filling environment is also sterile. Security - Provides several security methods. Mirror welding technology is adopted to ensure a clean and smooth welding line. Separate control panel. CIP and Auto SIP available with sterilizer. Easily adjustable for different capacities and sizes of sterile bags.

11. Storage or go blending

The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.