Large-Diameter Crane Guide Wheels for Container Stacker Vertical Alignment
| Item | Details |
|---|---|
| Material | Medium-high carbon steel (e.g., 1045, 1055) – Chosen for an optimal balance of strength, toughness, and wear resistance to withstand the high vertical loads and guide rail contact stresses during container stacker operations. |
| Design Feature | Large-diameter profile with deep flange – The increased diameter provides superior stability and resistance to tipping, while the deep, precisely-contoured flange ensures secure engagement with the vertical guide rail, maintaining perfect stacker alignment. |
| Main Application | Exclusively engineered for the vertical alignment systems of container stackers and Rail-Mounted Gantry Cranes (RMGs) – Critical for ensuring straight, precise vertical travel in port terminals, intermodal yards, and automated storage facilities. |
| Production Process | Forging (for core strength) → Precision machining → Heat treatment (flange hardening) – Forging ensures a defect-free core, while subsequent processes achieve the exact geometry and localized hardness needed for reliable guide rail contact. |
| Inspection Focus | Flange profile accuracy, surface hardness mapping, and non-destructive testing (MT/PT) – Rigorous checks ensure the flange geometry perfectly matches the guide rail, hardness is consistent, and no surface cracks exist to compromise safety. |
| Service Package | Tiangong provides application-specific design consultation, batch production with strict traceability, and comprehensive technical documentation – Ensures seamless integration into container stacker alignment systems and compliance with port equipment standards. |

