Double Roller Extrusion Granulation Line
Product Overview
This double roller extrusion granulation line efficiently produces high-density NPK compound fertilizer without drying requirements. Ideal for urea, DAP, MAP, potassium chloride, and other raw materials, it delivers uniform granules (2-5mm) with low dust and excellent solubility.
Key Advantages vs Competing Systems
| Feature |
Our System |
Standard Systems |
| Granulation Method |
Dry extrusion (no steam/binders) |
Wet granulation |
| Energy Use |
25kWh/ton (no drying needed) |
45-60kWh/ton |
| Output Density |
1.2-1.4g/cm³ (high hardness) |
0.9-1.1g/cm³ |
| Footprint |
30% more compact |
Larger drying/cooling units |
Core Process Flow
1. Raw Material Prep
- Precision batching (±0.5% accuracy)
- Pre-crushing (<0.5mm particles)
2. Extrusion Granulation
- Twin rollers (≤100mm adjustable gap)
- 50-100MPa pressure for uniform granules
3. Post-Processing
- Edge trimming & surface polishing
- Sieving (3-layer vibrating screen)
Technical Specifications
- Capacity: 3-20TPH
- Granule Size: 2-5mm (customizable)
- Moisture Tolerance: ≤5% (no drying required)
- Power: 55-280kW (model dependent)
Typical Applications
- NPK 15-15-15/17-17-17 production
- Controlled-release fertilizer cores
- Potash/SOP granulation
Certifications
CE, ISO 9001