Introduction of Fertilizer Granulator Machine

Core selling points
✅ High humidity chicken manure directly causes particles
No need for pre drying, directly process chicken manure with a moisture content of 50% -60%, saving 40% of drying costs;
Double axis shearing+spiral extrusion technology improves the efficiency of crushing and agglomeration by 30%, and achieves a particle uniformity of 92%.
✅ Triple anti-corrosion design
304 stainless steel cylinder with polyurethane lining, resistant to acid corrosion from chicken manure;
Thick alloy blade (HRC58 hardness) with a lifespan of over 8000 hours;
Fully enclosed structure to prevent material spillage and equipment corrosion.
✅ intelligence control system
PLC touch screen+AI algorithm, automatically adjust speed, pressure, and humidity;
Real time monitoring of temperature/current/vibration, with an accuracy rate of 99% for fault warning.
Technical advantages
▶ Handling of high humidity materials
The steam preheating system is optional to reduce the moisture content of the material to meet the granulation requirements;
Spiral arch breaking device effectively solves the problem of clumping of chicken manure particles.
▶ Environmental compliance
Dust emission ≤ 10mg/m ³ (standard pulse dust removal interface);
Noise level ≤ 80dB, compliant with ISO 14001 environmental certification;
Optional odor treatment module, meeting EU/North American emission standards.
▶ Quick maintenance
Modular design, vulnerable parts (blades, screens) can be replaced within 1 hour;
Equipped with an automatic lubrication system, maintenance frequency is reduced by 60%.

Specification of Fertilizer Granulator Machine

The structure of Fertilizer Granulator Machine

The following components are standard disc pelletizer mechanisms:

Base- The base is fabricated using structural members and heavy welded plates. It provides a solid foundational structure pelletizers.

Disc- The disc, also referred to as the pan, is constructed of heavy-duty carbon steel plates. The plates are welded and reinforced to strengthen the overall structure. Included in the disc system is a hand-wheel operated jacking screw. This device easily adjusts the disc’s horizontal angle .

Drive Unit- The drive unit is comprised of automated mechanisms such as the motor, parallel or concentric shaft reducer, and V-belt drive. Both the motor and the reducer are mounted on a bracket behind the disc. The disc is then mounted to the reducer’s output shaft.

Plow / Scraper- Plows and scrapers are independently mounted vane-type components that control the material layer as it tumbles over the surface of the disc. The scrapers of larger diameter discs are covered with a ceramic, wear resistant coating/facing that protects the scraper from abrasive materials.

Plow Support- The plow support is constructed of heavy, welded, structural members. It is fabricated to provide rigidity to the disc support system and permit quick adjustments to the disc angle without requiring a separate plow adjustment.