OHMALLOY NiAl95/5 Thermal Spray Wire
NiAl95/5 is a premium solid wire specifically engineered for arc spray systems, certified to ISO/CE standards. Available in 1.6mm and 2mm diameters.
Product Overview
This self-bonding wire adheres to most materials with minimal surface preparation. Achieves bond strengths exceeding 9000 psi on clean surfaces, with potential increases up to 10,000 psi through surface roughening. Excellent resistance to high temperature oxidation, abrasion, impact, and bending. Can be machined and ground to a 5 micro-inch finish.
Typical Deposit Characteristics
| Characteristic |
Value |
| Typical Hardness |
HRB 75 |
| Bond Strength |
10000 psi |
| Deposit Rate |
10 lbs/hr/100A |
| Deposit Efficiency |
70% |
| Wire Coverage |
0.9 oz/ft² / mil |
| Surface Texture |
Variable* |
| Machinability |
Good |
| Coefficient of Thermal Expansion |
7×10⁻⁶ in/in°F (1000°F) |
*Depends on air pressure used
Applications
- Bond coat for thermal spray topcoats
- Dimensional restoration of nickel-based alloys
- Aircraft engine component repair and build-up
Specifications & Certifications
95Ni 5Al composition meeting:
- PWA 36937 for PWA 271-37 Rev H
- GEAE C07-042 for GE SPM 70-49-38
- B50TF56-S11/CL A (Chemical only)
- CFMI CP6039 for 70-48-14
- Honeywell FP5045, Type XV Nickel Aluminum
Nominal Chemical Composition (wt%)
| Ni |
Al |
Total Others |
| 93.0 |
4.0-5.5 |
1.7 Max |
Recommended Spray Parameters
| Diameter |
Air Pressure |
Voltage |
Amperage |
Standoff |
| 1/16" (1.6mm) |
50-60 psi |
29-30 |
100-200 |
3-6 in (8-15 cm) |
*Parameters are typical and may vary depending on equipment used. Contact your equipment manufacturer for optimum spray parameters.
Standard Sizes & Packaging
| Diameter |
Packaging |
| 1/16" (1.6mm) |
15kg/spool |
Frequently Asked Questions
What's the minimum quantity customer can order?
If we have your size in stock, we can provide any quantity. For custom orders, spool wire minimum is 1 spool (2-3kg), coil wire minimum is 25kg.
How can you pay for small sample amount?
We accept wire transfer for sample amounts.
How do you arrange delivery for sample orders?
Provide your address information, we'll check express costs which can be included with your sample payment.
What are your payment terms?
We accept LC and T/T payment terms, depending on delivery requirements and total amount.
Do you provide free samples?
We can provide several meters if we have your size in stock, with customer bearing international express costs.
What are your working hours?
We respond to all inquiries within 24 hours via email, phone, or online contact tools, including holidays.