Compact High-Speed 3-Axis Delta Robot for 3C Electronics
M300 Delta Robot Feeding Workstation - Automatic small parts picking and loading station designed for high-speed automated handling of tiny components across various industrial applications.
Application Overview
This Delta robot feeding workstation specializes in high-speed automated picking, sorting, and loading of small parts. It serves industries including 3C electronics, semiconductor manufacturing, food packaging, hardware, and plastics.
Handled Components
- Electronic connectors and precision components
- Micro screws, nuts, and springs
- Plastic accessories and miniature stamped parts
- Capsules, tablets, and small packaged products
- Mixed materials of multiple specifications
System Components
- Delta Robot: Parallel manipulator with 3 servo linkages, payload 0.3-10kg, positioning accuracy ±0.01~±0.1mm, cycle rate 100-200 cycles per minute
- Flexible Vibratory Feeder: Distributes scattered parts evenly for visual recognition and robotic picking
- Machine Vision System: Top camera for global positioning and bottom camera for secondary correction with ±0.05mm accuracy
- Control System & End Effector: Integrated vision and motion controller with EtherCAT bus; vacuum suction cup and micro gripper options
Operational Process
- Manual or hopper feeding with material dispersion via flexible vibratory feeder
- Top-view camera imaging for part position and posture recognition
- High-speed Delta robot movement with precise vacuum adsorption picking
- Optional bottom camera capture for secondary position correction
- Parts placement into jigs, carriers, or production lines
Key Advantages
High Speed & Efficiency: 2000-4000 cycles per hour, replacing 2-3 operators
Rapid Changeover: Mixed production capability with model switching within 5 minutes
Precision Handling: ±0.01mm positioning accuracy with over 99.5% yield rate
Space & Cost Efficient: 0.5-1m² footprint with 6-12 month investment payback
Industry Applications
- 3C Electronics: Mobile phone components, chips, resistors, capacitors, connectors
- Precision Hardware: Micro screws, springs, stamped and turned parts
- Semiconductor & Optics: Wafer fragments, lenses, optical filters, ceramic micro-parts
- Food & Pharmaceutical: Capsules, tablets, small packaged products
Selection Parameters
- Part Size: 1-50mm (mainstream), maximum ≤100mm
- Part Weight: 0.1-500g, preferably under 100g
- Cycle Rate: Minimum 60 cycles per minute
- Positioning Accuracy: Standard ±0.1mm; high-precision ±0.01~±0.05mm
- Changeover Frequency: Flexible solution for ≥3 product types per day
Technical Specifications
| Parameter |
Specification |
| Model |
FDR-M300 |
| Appearance Size |
810mm*500mm*920mm (L*W*H) |
| Air Pressure |
0.5-0.7Mpa |
| Power |
2.0KW |
| Maximum Working Radius |
300mm |
| Maximum Load |
0.75KG |
| Maximum Grab Weight |
0.5KG |
| Plate Size |
305*226mm |
| Place Accuracy |
±0.05mm |
| CT |
0.6s |
| UPH |
3500 |
| Overall Weight |
120KG |