| CORONA RESISTANCE · INVERTER DUTY Q(ZY/XY)BP-2/200Nanomodified Corona-Resistant Enamelled Copper Round Wire Class 200 | Grade 2 Heavy Build | Inverter Duty | 耐电晕 |
| IEC 60317-13 | NEMA MW35-C | GB/T 6109.20 |
The Q(ZY/XY)BP-2/200 is engineered with a nanomodified dual-layer insulation — a THEIC-modified polyesterimide base coat combined with a polyamideimide (PAI) topcoat embedded with uniformly distributed nanoparticles. This advanced polymer structure significantly suppresses partial discharge (corona) caused by high-frequency PWM voltage spikes, extending motor life in inverter-driven applications.
| Corona Resistance Nanoparticle-reinforced insulation suppresses partial discharge under PWM voltage. | Class 200 Thermal Continuous operation at 200°C with cut-through temperature ≥ 320°C. | Mechanical Strength Superior abrasion resistance and flexibility for high-speed winding. |
| Model Number | Q(ZY/XY)BP-2/200 |
| Thermal Class | 200 (Peak 220°C for short periods) |
| Insulation Structure | Base: Nanomodified Polyesterimide (THEIC-PEI) / Topcoat: Polyamideimide (PAI) with nanoparticles |
| Conductor Material | High-purity Electrolytic Copper (≥99.99%) |
| Diameter Range | 0.15 mm – 4.00 mm (Custom diameters available) |
| Film Grade | Grade 2 (Heavy Build) — Grade 1 & 3 available on request |
| Cut-Through Temperature | ≥ 320°C |
| Heat Shock Resistance | ≥ 220°C (Mandrel winding, no cracks) |
| Corona Resistance (Typical) | ≥ 800h @ 20kHz, 100ns, 50%, 155°C (±1500V) — * |
| Key Feature | Nanomodified insulation — suppresses partial discharge for inverter-driven motors |
* Corona resistance values are typical. Actual performance depends on motor design and operating conditions.
The CHINGCUNG Q(ZY/XY)BP-2/200 Corona-Resistant Enamelled Copper Wire is a premium inverter-duty magnet wire designed for variable frequency drive (VFD) motors. Its nanomodified dual insulation system — THEIC-modified polyesterimide base plus PAI topcoat with nanoparticles — provides superior resistance to partial discharge (corona), a common failure mode in PWM-controlled motors.
Compared to standard Q(ZY/XY)-2/200, the BP version offers significantly extended service life in inverter-driven applications, making it the preferred choice for electric vehicle traction motors, industrial servo motors, and HVAC compressor drives.
| What is Corona? Corona discharge is a partial breakdown of air caused by high-voltage spikes in PWM waveforms. It generates ozone and heat, gradually eroding the insulation film. | How BP Technology Works Uniformly dispersed nanoparticles create a 3D barrier network that dissipates charge accumulation, reducing the intensity of partial discharges and preventing insulation degradation. |
✅ Typical Test Condition: 20 kHz, 100 ns rise time, 50% duty cycle, ±1500V @ 155°C — ≥ 800 hours without failure (based on accelerated aging tests).
Based on IEC/NEMA standards. Full range 0.15mm – 4.00mm available.
| Conductor Dia. (mm) | Tolerance (±mm) | Min. Film Increase (mm) | Max. Overall Dia. (mm) | Breakdown Voltage (Min) |
| 0.15 | ±0.003 | 0.023 | 0.182 | ≥ 3100V |
| 0.20 | ±0.003 | 0.027 | 0.239 | ≥ 3500V |
| 0.30 | ±0.004 | 0.035 | 0.352 | ≥ 4000V |
| 0.50 | ±0.005 | 0.045 | 0.566 | ≥ 4600V |
| 0.80 | ±0.008 | 0.056 | 0.884 | ≥ 4900V |
| 1.00 | ±0.010 | 0.063 | 1.094 | ≥ 5000V |
| 1.50 | ±0.015 | 0.071 | 1.606 | ≥ 6000V |
| 2.00 | ±0.020 | 0.075 | 2.112 | ≥ 6500V |
| 3.00 | ±0.030 | 0.084 | 3.126 | ≥ 7000V |
| 4.00 | ±0.040 | 0.089 | 4.133 | ≥ 7500V |
*Grade 1 (Single Build) and Grade 3 (Triple Build) available upon request. Custom diameters available.
| · Inverter-driven motors (VFD applications) · Electric vehicle (EV/HEV) traction motors · Industrial servo motors & spindles · Wind turbine generators | · Hermetic compressor motors (inverter HVAC) · High-speed motors with PWM drives · Marine & offshore motors · Railway traction motors |
| Feature | Q(ZY/XY)BP-2/200 | Standard Q(ZY/XY)-2/200 |
| Corona Resistance | ✔ Excellent (≥800h) | Moderate (not rated) |
| Insulation Technology | Nanomodified PEI+PAI | Standard PEI+PAI |
| Target Application | Inverter / PWM / VFD motors | General-purpose motors |
| Thermal Class | 200 | 200 |
| Cut-Through Temp. | ≥320°C | ≥320°C |
| Nanotech Insulation Advanced nanoparticle dispersion ensures consistent corona resistance across the entire wire length. | Integrated Production Own factories with 100+ tons monthly capacity for specialty and inverter-duty wires. | Global Logistics Shanghai-based with strategic freight partners for efficient worldwide delivery. |
| Packaging: PT-25, PT-45, PT-60, PT-90 spools | Vacuum-sealed moisture protection |
Contact our technical sales team for a quote or free sample evaluation.
Tel: +86-13621982708 | Email: leon.xu@chingcung.com
Web: https://chingcung.com/ | Shanghai, China