|
CHINGCUNG® Special Enameled Wire Specialist · Est. 2015 |
QZYL-2/180 |
|
Aluminum · Grade 2 Heavy Build QZYL-2/180 Polyesterimide Class 180 (H) · Lightweight alternative to copper · Cost-efficient motor winding solution |
Weight -40% vs. copper equivalent Grade 2 Superior dielectric & abrasion |
|
Technical Specifications
|
Key Advantages (Aluminum)
|
Why Grade 2 on Aluminum? Grade 2 (heavy build) provides enhanced dielectric strength and mechanical protection, crucial for aluminum conductors due to their lower tensile strength compared to copper. Double-coated polyesterimide ensures uniform insulation and resistance to thermal cycling, making QZYL-2/180 ideal for transformers and large motors where weight reduction is critical. |
CHINGCUNG QZYL-2/180 is a high-performance enameled aluminum round wire designed for applications where weight reduction and cost efficiency are paramount. The modified polyesterimide insulation provides continuous 180°C thermal endurance, while Grade 2 heavy build ensures outstanding dielectric strength and resistance to mechanical stress during winding.
Compared to traditional copper magnet wire, aluminum offers approximately 40% weight savings, enabling lighter motor designs for automotive, HVAC, and industrial equipment. Our advanced manufacturing lines apply uniform coating thickness with real-time pinhole detection, guaranteeing consistent quality across all diameters from 0.15mm to 4.00mm.
Large Transformers, HVAC Compressors, Industrial Fan Motors, Pump Motors, Electric Vehicle Auxiliaries, Home Appliance Motors, Ballasts & Reactors
|
≥300°C Cut-through temp IEC 60317-15 |
-40% Weight reduction vs copper equivalent |
0.15-4.00mm Diameter range Grade 2 uniform coating |
10Tons/M Monthly capacity Specialty wires |
|
Conductor Dia. (mm) |
Tolerance (±mm) |
Min Film Increase (mm) |
Max O.D. (mm) |
|
0.20 |
±0.003 |
0.027 |
0.239 |
|
0.30 |
±0.004 |
0.035 |
0.352 |
|
0.50 |
±0.005 |
0.045 |
0.566 |
|
0.80 |
±0.008 |
0.056 |
0.884 |
|
1.00 |
±0.010 |
0.063 |
1.094 |
|
1.50 |
±0.015 |
0.070 |
1.600 |
|
2.00 |
±0.020 |
0.075 |
2.112 |
|
2.50 |
±0.025 |
0.080 |
2.618 |
|
3.00 |
±0.030 |
0.085 |
3.134 |
|
4.00 |
±0.040 |
0.095 |
4.133 |
*Full table from 0.15mm to 4.00mm available. Grade 1 and Grade 3 available upon request.
Other options: CHINGCUNG also supplies QZYL-1/180 (Grade 1) and QZYL-3/180 (Grade 3) for specific insulation requirements. Custom spool sizes (PT-15/25/45) and non-standard diameters are available for volume orders.
|
Smart Production Automated enameling lines with online pinhole & diameter control. ISO 9001:2015 certified facilities in Jiangsu & Zhejiang. |
Logistics Hub Shanghai-based export center. Fast sea/air shipping to EU, Americas, Middle East, and Southeast Asia. |
Customization Special packaging, OEM labeling, non-standard dimensions, and technical support for large projects. |
|
|
CHINGCUNG · Shanghai Husu M&E Technology Co., Ltd |
Request a Quote → |
|
|
Specifications subject to continuous improvement. QZYL-2/180 complies with RoHS & REACH.