3-Axis Horizontal & Vertical Vibration Test Machine for Battery EV Packs

Our 3-Axis Horizontal & Vertical Vibration Test Machine is engineered to provide the most comprehensive and realistic vibration testing for Electric Vehicle (EV) battery packs. This advanced system simulates the complex, multi-directional vibrational stresses encountered throughout an EV's lifecycle – from road conditions and charging cycles to sudden impacts. By testing in all three axes (X, Y, and Z) without re-fixturing, our machine ensures the ultimate durability, safety, and performance validation of your EV battery packs, accelerating development and guaranteeing compliance with stringent automotive standards.

Key Features

• True 3-Axis Vibration: Simultaneously or sequentially simulates vertical (Z-axis) and horizontal (X and Y-axis) vibrations, mirroring real-world vehicle dynamics without manual reorientation.
• High Force & Displacement for EV Packs: Specifically designed with the necessary power and stroke to rigorously test large, heavy EV battery packs and modules.
• Automotive Standard Compliance: Configurable to meet and exceed critical automotive industry standards such as ISO, SAE, and OEM-specific test profiles.
• Precise Digital Control: Advanced controllers allow for accurate replication of complex vibration profiles including sine, random, shock, and mixed-mode tests, crucial for EV battery validation.
• Integrated Thermal Control (Optional): Seamlessly integrates with environmental chambers for combined vibration and temperature testing, simulating extreme operating conditions.
• Comprehensive Data Acquisition: Captures and analyzes critical test parameters in real-time, providing detailed insights into battery pack behavior under multi-directional stress.
• Robust & Safety-Focused Design: Built for continuous, high-intensity operation with integrated safety interlocks and features vital for testing high-voltage battery packs.
• Customizable Fixturing: Our engineering team designs and manufactures application-specific fixtures to securely mount diverse EV battery pack configurations.

Applications

• Full EV Battery Pack Durability & Reliability Testing: Comprehensive evaluation of entire battery systems.
• Battery Module & Component Validation: Rigorous testing of individual modules, cells, and internal components.
• Simulated Road Load Data (RLD) Testing: Replicating real-world vehicle vibrational environments.
• Crash & Impact Simulation: Assessing battery pack integrity under extreme mechanical loads.
• Thermal Vibration Combined Testing: Evaluating performance under combined temperature and vibration stresses.
• Quality Assurance & Production Line Testing: Ensuring consistent quality and safety for mass-produced battery packs.
• Research & Development: Accelerating the design and validation cycles for next-generation EV battery technology.

Benefits

• Unparalleled Realism: True 3-axis testing provides a more accurate simulation of vehicle operating conditions than single-axis systems.
• Accelerated Development: Eliminates the need for re-fixturing, significantly reducing test time and improving efficiency.
• Enhanced Safety & Reliability: Rigorous testing identifies potential failure points, ensuring battery pack integrity and vehicle safety.
• Guaranteed Compliance: Meets the demanding multi-axial vibration requirements of global automotive standards.
• Reduced Costs: Minimizes field failures, warranty claims, and redesign iterations.
• Comprehensive Data: Provides in-depth insights for design optimization and validation reports.