Compared with elliptical dished heads, spherical dished heads offer superior pressure-bearing performance but involve higher manufacturing difficulty. As a result, elliptical structures are more commonly used in medium and low-pressure vessels. When the design pressure exceeds 10MPa, the use of spherical dished heads can reduce wall thickness, significantly lowering material costs. In storage-type vessels, their geometric characteristics can increase the effective volume by more than 15%.
Product Specifications
| Item |
Key Data |
| Diameter |
813mm |
| Wall Thickness |
8mm |
| Material |
SA-240M 316L |
| Reduction Ratio |
Approximately 10% |
| Brand |
GuoJiang |
Production & Processing Details
| Item |
Key Data |
| Forming Methods |
- Hot Forming: Applicable to thick-walled materials/high-strength alloys; stress relief annealing required after forming
- Cold Forming: Suitable for 8mm-thick 316L stainless steel; no thermal deformation, ensuring structural precision
|
| Surface Treatment |
- Sand Blasting: Ra 1.6μm - 3.2μm (enhances coating adhesion)
- Pickling: Forms a passive film (improves corrosion resistance, meets hygiene standards)
- Oil Coating: Food-grade anti-rust oil optional
- Descaling: Mechanical/chemical descaling (ensures a clean surface before welding)
- Customisation: E.g., mirror polishing for highly clean fields
|
| Inspection Standards |
- Ultrasonic Testing (UT): 100% coverage of key parts to detect internal cracks and inclusions
- Radiographic Testing (RT): Complies with ASME BPVC Sec.V Level II standards
- Penetrant Testing (PT): For non-ferrous materials, ensuring no surface leakage
- Time of Flight Diffraction (TOFD): Accuracy ±0.1mm, precisely detects internal defects
|
Standards & Certifications
| Item |
Key Data |
| Applicable Standards |
- International Standards: ASME BPVC Sec.VIII Div.1/2 (North America & global), PED 2014/68/EU (CE certification for European markets)
- National Standards: GB/T 25198-2023 (China)
- Regional Standards: Adaptable to JIS B8243, EN 13445
|
| Certifications |
- ISO 9001:2015 Quality Management System Certification
- ASME "U" Stamp
- PED Module H Certification
|
Application Scenarios
| Application Industry |
Applicable Equipment/Scenarios |
| Chemical Industry |
Small and medium-sized reactors, corrosive medium storage tanks (316L material resists acid and alkali erosion) |
| Food & Pharmaceutical Industry |
Food sauce storage tanks, pharmaceutical raw material reaction vessels (meet hygiene standards, avoid material contamination) |
| New Energy Field |
Hydrogen storage tanks, lithium battery material mixing equipment (lightweight design + corrosion resistance) |
| Water Treatment Industry |
Pressure chamber heads for reverse osmosis equipment (resists chloride ion corrosion, suitable for complex medium environments) |
Packaging & Services
| Item |
Key Data |
| Packaging Solutions |
- Wooden Cases: For precision heads, waterproof and shockproof, export-grade fumigation
- Wooden Pallets: For bulk orders, stackable, load capacity ≥1000kg
- Steel Pallets: For heavy heads (≥500kg), reusable, corrosion-resistant
- Customised Packaging: E.g., vacuum packaging for stainless steel heads, seaworthy packaging for export shipping
|
| Customisation & After-Sales Services |
- Customisation Services: Adjust size, material, forming process, etc., according to drawings
- Technical Support: Free FEA pressure simulation, 2D/3D drawing design
- Sample Service: Small-batch sample testing (5-10 units)
- Delivery Cycle: 20 days for standard heads, 30 days for customised heads
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