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Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Specifications
Brand Name :
HEYA
Model Number :
HY-603
Certification :
ISO10993
Place of Origin :
Guangdong, China
MOQ :
1pcs
Price :
Negotiable
Payment Terms :
T/T,D/A,D/P,Western Union
Supply Ability :
800 pcs/week
Delivery Time :
15-20 work days
Packaging Details :
Coated with anticorrosive oil , packed in carton box
Product Name :
Microfluidic Electroformed Molds
Highlight :
Precision core pins, core pin die casting
Tolerance :
+/-0.001mm
Hardness :
43-47 HRC
Feature :
Durable
Processing Method :
Electroforming Processing
Material :
Nickel alloy，Silicon Substrate，borosilicate glass
Application :
optical components，bioassay
Services :
Microfluidic Foundry Services
Description

Heya Precision: Client-Drawn Microfluidic Electroformed Molds – Specialized For Lab-on-a-Chip Micro-Channels, Corrosion-Resistant Nickel Alloy

Engineered for Lab-on-a-Chip (LoC) developers, academic research labs, and biotech companies, our client-drawn microfluidic electroformed molds are precision-crafted to 1:1 match your custom 2D/3D drawings (CAD, STEP, IGES, DXF). Specialized in replicating the intricate micro-channels (5–500μm width/depth) that power LoC devices—from cell sorting chips to droplet microfluidics platforms—they feature corrosion-resistant nickel alloy construction to withstand harsh lab reagents (buffers, solvents, acids) and ensure long-term reliability for R&D and small-batch production.

Why Heya’s Client-Drawn LoC Microfluidic Molds Stand Out

Lab-on-a-Chip devices have unique demands that generic microfluidic molds can’t meet, creating 3 critical pain points for developers:


  • Custom LoC Geometry Mismatch: Off-the-shelf molds can’t replicate LoC-specific micro-channel layouts (e.g., spiral mixers, multi-inlet manifolds, cell trapping arrays), forcing labs to compromise on experimental design;
  • Reagent Corrosion Ruins Molds: LoC experiments often use corrosive solutions (e.g., PBS buffers, ethanol, HCl), which degrade standard steel molds in 1,000+ cycles—cutting mold life short and raising R&D costs;
  • Precision Gaps Undermine Experiment Reproducibility: LoC research requires consistent micro-channel dimensions (e.g., ±0.003mm) to ensure reliable data (e.g., uniform cell flow, accurate reagent mixing)—generic molds with ≥0.005mm tolerance lead to irreproducible results.


Heya solves these by building molds exactly from your LoC drawings and using corrosion-resistant nickel alloy—turning custom LoC design concepts into functional, durable production tools.

Core Customization Capabilities for Client-Drawn LoC Molds

We tailor every mold to your LoC’s unique microfluidic architecture and lab workflow, with a focus on solving LoC-specific challenges:


Customization Dimension Key Options Heya Advantage
Client Drawing & LoC Geometry Support 2D (DXF/PDF) & 3D (CAD/STEP/IGES) files; supports LoC micro-channel types (spiral, serpentine, branched, droplet generators) and integrated structures (valves, mixers, cell traps) Free pre-production DFM (Design for Manufacturability) analysis to optimize LoC performance—e.g., adjusting channel curvature to reduce cell shear stress; 100% drawing alignment guaranteed
Corrosion-Resistant Nickel Alloy 99.95% pure nickel (basic corrosion resistance), nickel-phosphorus alloy (enhanced chemical resistance), gold-plated nickel (ultra-corrosion protection for harsh acids) All alloys pass 1,000-hour immersion tests in common LoC reagents (PBS, 70% ethanol, 0.1M HCl)—no rust, pitting, or material degradation, extending mold life to 30,000+ cycles
Micro-Channel Precision Tuning ±0.002mm tolerance for critical channels (e.g., cell sorting), Ra ≤0.02μm surface roughness (for low fluid friction), variable channel depths (5–500μm) for multi-layer LoCs Electroforming technology captures nanoscale LoC details—ensures every channel’s width/depth matches your drawing, eliminating data variability in experiments (e.g., consistent droplet size in droplet microfluidics)
LoC Lab Workflow Optimization Small-batch mold sizes (1–4 cavities) for R&D, alignment pins for multi-layer LoC assembly, removable mold inserts for quick design iterations Cuts LoC prototype iteration time by 50% (vs. standard molds) and supports low-volume production (100–10,000 chips)—ideal for lab-scale testing before scaling up

Technical Specs: Built for Lab-on-a-Chip Reliability

Our molds are engineered to meet the rigorous demands of LoC research and small-batch production, with specs that directly impact experimental success:


Specification Heya Standard for LoC Microfluidic Molds Impact on Your LoC Development
Micro-Channel Tolerance ±0.002mm (critical channels); ±0.005mm (non-critical) Ensures consistent fluid flow and experimental reproducibility—e.g., identical cell trapping efficiency across all chips
Corrosion Resistance 1,000-hour immersion test pass (PBS, 70% ethanol, 0.1M HCl) No mold replacement due to reagent damage—reduces R&D costs and avoids workflow disruptions
Surface Roughness Ra ≤0.02μm (micro-channel walls) Minimizes fluid friction and cell adhesion—critical for cell-based LoCs (e.g., no clogging in cell sorting channels)
Service Life ≥30,000 cycles (pure nickel); ≥50,000 cycles (nickel-phosphorus alloy) Supports 100+ LoC prototype iterations or small-batch production (10,000+ chips) without precision drift
Lead Time 14–20 days (prototype molds); 22–28 days (small-batch molds) Faster than industry average (30+ days) to accelerate LoC R&D timelines (e.g., meeting grant deadlines or publication targets)

Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant

Quality & Compliance for LoC Research

  • Biocompatibility Assurance: Corrosion-resistant nickel alloys pass ISO 10993-5 (cytotoxicity) and ISO 10993-10 (irritation) tests—safe for contact with biological samples (cells, tissues, blood) used in LoC experiments;
  • Cleanroom Manufacturing: Molds are produced in a Class 1000 cleanroom (ISO 14644-1) to avoid dust, particles, or contaminants—critical for LoCs where even 1μm debris can block micro-channels or skew results;
  • Full Traceability: Detailed batch records (material certificates, dimensional inspection reports, corrosion test data) are provided—essential for academic research (publication transparency) and biotech regulatory compliance (e.g., FDA preclinical documentation);
  • Research-Grade Flexibility: Supports custom modifications mid-project (e.g., adjusting channel width for new cell types)—our engineers work with your lab to refine designs without restarting the mold production process.

Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant

Who Benefits from Our Client-Drawn LoC Molds

  • Academic Research Labs: For custom LoCs (e.g., organ-on-a-chip, single-cell analysis chips) where unique micro-channel layouts drive experimental innovation—fast prototype delivery accelerates publication timelines;
  • Biotech Startups: For early-stage LoC development (e.g., diagnostic prototypes, drug screening chips) where corrosion resistance and small-batch production reduce R&D costs;
  • LoC OEMs: For specialized LoC variants (e.g., custom droplet generators, application-specific cell traps) where client-drawn precision ensures product differentiation and performance.

Call to Action

Need a custom mold for your Lab-on-a-Chip design? Upload your 2D/3D drawing (CAD/STEP)—Heya’s engineers (with 5+ years of LoC microfluidic expertise) will provide a free DFM report (including reagent compatibility tips) and detailed quote within 24 hours.
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Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant

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Product Detail
Brand Name :
HEYA
Model Number :
HY-603
Certification :
ISO10993
Place of Origin :
Guangdong, China
MOQ :
1pcs
Price :
Negotiable
Contact Supplier
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant
Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant

Dongguan Heya Precision Mold Co., Ltd

Verified Supplier
1 Years
guangdong, dongguan
Since 2005
Business Type :
Manufacturer
Main Products :
Electroforming Mold, Mold Surface Textures, Core Cavity Mold
Total Annual :
100-300
Employee Number :
30~80
Certification Level :
Verified Supplier
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