Fast Packing Dry Mortar Production Line
The dry mix powder mortar production line is an automatic powder mixing equipment designed for manufacturing wall putty, plaster, sand cement mixtures, ceramic tile adhesive, and various construction adhesives. This advanced system combines twin-shaft mixer technology with precision batching systems to deliver optimal performance and efficiency.
Working Principle
The automated production process ensures consistent quality and high efficiency:
- Raw materials are transported into storage silos via bucket elevator or pump truck
- Materials are conveyed from silos to automatic weighing scales according to precise formula ratios
- Premixed materials are elevated into premix hoppers
- Materials enter twin-shaft paddle mixers for uniform blending
- Mixed product is transferred to automatic packing machines
- Packaged bags are conveyed to next processing stages
Raw Materials
Main Materials:
- Sand, cement, gypsum, fly ash
- Limestone, calcium ash, vitrified micro bubbles
Additives:
- HPMC, citric acid, reinforcing agents
Applications
Bonding Mortar
Masonry mortar, wall and floor tile adhesive, ceramic tile adhesive, tile joint mortar, anchorage mortar
Decoration Mortar
Decorative plaster, inner and outer wall putty, skim coat mortar, colorful decoration mortar
Protection Mortar
Water-proof mortar, anti-corrosion mortar, self-leveling mortar, wear resistance mortar, thermal insulation mortar
Technical Specifications
| Model |
Capacity |
Height |
Power |
Workers |
Workspace |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m² |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m² |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m² |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m² |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m² |
System Components
Raw Material Storage Silo
Equipped with level regulators, air breaking devices, dust collectors, and safety valves for efficient storage of dry building materials including sand, cement, fly ash, and calcium carbonate powder.
Bucket Elevator
Vertical lifting device with 20-35m height capacity, available in belt and chain types for efficient transport of powder and granular materials.
Automatic Weighing System
Precision batching with three S-type sensors for accurate formula-based weighing, reducing errors and labor costs while improving output.
Twin-Shaft Paddle Mixer
High-speed mixing with excellent uniformity and low power consumption. Handles materials with varying physical properties without segregation.
Automatic Packing Machine
Computerized metering with precise weighing, PLC control, dust collection, and compatibility with belt conveyors and robot palletizers.
Pulse Dust Collector
Compact design with automatic dust removal, high efficiency filtration, and integrated components for simplified operation and maintenance.
Control System
PLC control system providing intelligent automation from raw material storage through mixing, packaging, and complete plant operation. Features user-friendly interface with comprehensive process monitoring.
Manufacturer Profile
Zhengzhou MG Industrial Co., Ltd. is a leading Chinese manufacturer of building material equipment with over 20 years of experience. We provide comprehensive solutions including high-quality machinery, formula technology, and specialized additives.
Our product range includes dry mortar plants, thermal insulation mortar production lines, sand dryers, powder blending machines, dust collectors, and automatic packing systems.
MG equipment serves over 1,000 building materials enterprises across China and exports to more than 50 countries including Canada, Russia, Korea, Malaysia, UAE, Argentina, Chile, Ecuador, Morocco, South Africa, and Nigeria.
Frequently Asked Questions
What is your business model? Trading company or factory?
We are a factory with our own mechanical and project design engineers. All machinery is manufactured in-house. We provide customized solutions, project communication, equipment selection, production, installation, and commissioning services.
How many workers are needed to operate the equipment?
3-4 t/h simple lines require 2-3 workers; 4-6 t/h improved lines need 2-3 workers; 6-8 t/h semi-automatic and 10-50 t/h automatic lines require 3-4 workers.
Can you provide formulas for different types of dry mortar?
Yes, with over 20 years of experience, we provide optimal formulas for all dry mortar types. We are executive members of Chinese building materials associations and offer comprehensive technical support.
How long is the warranty?
12 months warranty with free technical services during this period.
What products can this production line make?
All types of dry mortar including inner/outer wall putty, plaster, skim coat, ceramic tile adhesive, tile grout, masonry mortar, and specialized construction mortars.
Can you install the dry mortar plant in my country?
Yes, we send experienced engineers worldwide for installation and commissioning. We provide comprehensive documentation including installation instructions, layout drawings, and online video support.
Interested in our dry mortar production line? Please feel free to send us an inquiry or leave your contact information for further discussion.