Impeller-type packing machine
1. Product Overview
This full-automatic Plastering & Rendering Mortar Production Line is a customized dry powder batching and mixing equipment specially developed for interior gypsum plaster mortar and exterior wall cement rendering mortar. It integrates raw material storage, automatic weighing, constant-speed mixing, finished product storage and automatic packaging. The whole line supports formula switching, mass stable production of interior plaster, exterior render, wall base mortar, anti-crack rendering mortar, matching perfectly with automatic wall plastering machines. It is widely applied in medium and small building material factories, construction mortar processing plants to produce standard plastering & rendering dry mixed mortar.
2. Core Advantages & Selling Points
- Dual-purpose Production: One line for interior gypsum plaster + exterior cement rendering mortar, free formula switching, expand product portfolio without extra equipment cost
- High Uniform Mixing: Adopt heavy-duty tilting plough mixer / gravity-free double-shaft mixer, mixing uniformity ≥99.6%, no material segregation, stable mortar bonding & crack-resistant performance
- PLC Intelligent Control: Full automatic batching, weighing, feeding system, error weighing ≤±0.2%, save manual cost, support 24h continuous running
- Low Dust & Eco-friendly: Equipped with pulse bag dust collector, dust removal rate up to 99.5%, meet factory environmental protection emission standard
- Wear-resistant Customized Parts: Mixing blades adopt high chromium alloy material, anti-corrosion for gypsum & cement raw materials, long service life
- Flexible Output Match: Mini / medium / large three models optional, support workshop customized layout, small floor space, easy installation
- Complete Supporting Spare Parts: Standard equipped with sand drying auxiliary system, packing machine, conveyor and all wearing spare parts, one-stop delivery
3. Main Technical Specification Parameters
| Item |
Mini Model |
Standard Model |
Large Automatic Model |
| Hourly Output |
1-3t/h |
5-8t/h |
10-15t/h |
| Total Installed Power |
18kw |
37kw |
55kw |
| Mixing Host Type |
Plough Mixer |
Gravity-free Mixer |
Heavy-duty Double-shaft Mixer |
| Weighing Accuracy |
±0.5% |
±0.2% |
±0.1% |
| Control System |
Semi-automatic PLC |
Full PLC Automatic |
Intelligent Touch Screen PLC |
| Matching Raw Material |
Gypsum powder, cement, dried sand, additives |
Gypsum powder, cement, dried sand, fiber, cellulose |
Desulfurized gypsum, cement, graded sand, functional additives |
| Packing Mode |
Semi-automatic bag packing |
Automatic quantitative packing |
Automatic bagging + palletizing optional |
| Floor Area |
≤60㎡ |
120㎡ |
200㎡ |
4. Applicable Scenarios
- Building material factory mass production: interior gypsum plaster mortar, exterior wall cement rendering mortar
- Supporting use with automatic plastering machine, wall rendering machine for construction site integrated operation
- Produce supporting products: anti-crack rendering mortar, leveling plaster mortar, masonry base mortar, wall putty powder
- Commercial pre-mixed mortar processing plant, construction group dedicated mortar production workshop
- Small investment factory, rural construction material processing station for local plaster & rendering material supply
5. Operation & Daily Precautions
- Raw Material Requirement: Must use dried sand (moisture content ≤3%), avoid wet sand entering mixer to cause caking; gypsum and cement raw materials need sealed storage to prevent damp deterioration
- Start-stop Rule: Start the mixing host first, then feed materials; stop feeding first then shut down the mixer, prohibit start-up with full load
- Daily Cleaning: Clean residual mortar inside mixer after daily shutdown, prevent gypsum mortar solidification from damaging mixing blades
- Maintenance Cycle: Lubricate bearing parts every 7 days; check mixing blade wear every 30 days; replace wearing spare parts timely
- Environment Safety: Keep workshop ventilation normal, dust collector must keep running during production; forbid hard metal sundries into mixing bin
- Formula Operation: Professional staff modify PLC formula, random parameter modification will cause unqualified mortar bonding strength
6. Common FAQ
Q1: What kinds of mortar can this line produce?
A1: Mainly for interior gypsum plaster mortar, exterior cement rendering mortar; also can produce wall leveling mortar, anti-crack rendering mortar, bonding base mortar by adjusting formula.
Q2: Does this line support matching sand drying machine?
A2: Yes. It can be equipped with mini sand drying machine as optional part, solve wet sand raw material problem directly.
Q3: Why finished mortar appears uneven mixing?
A3: 1. Raw material moisture exceeds standard; 2. Mixing time is too short; 3. Mixing blades are worn seriously, need replacement.
Q4: How many workers needed for full line operation?
A4: Mini model: 1-2 workers; standard & large automatic model: only 1 operator for whole line control.
Q5: What after-sales service provided?
A5: Factory overseas installation guidance, 1-year whole machine warranty, lifelong spare parts supply, free formula technology of plastering & rendering mortar.
Q6: Can customize line size according to customer workshop?
A6: Fully customizable. Adjust layout, output and configuration based on customer site area, budget and production demand.