ACI DLT Series Ball Mill Frequency Conversion Specialized Energy-Saving Cabinet

The ball mill frequency conversion specialized energy-saving cabinet is an energy-efficient control device designed for ball mill equipment. It optimizes the operational efficiency of the ball mill and significantly reduces energy consumption through frequency conversion technology.

I. Technical Principles

1. Frequency Conversion Speed Regulation
   Adjusts the motor speed in real time based on the different operating conditions of the ball mill. For example, high speeds are required during the coarse grinding stage to enhance impact force, while lower speeds are used in the fine grinding stage to enhance grinding precision.
2. Intelligent Control
   Automatically regulates the motor output torque and speed through sensor feedback on the material's particle size, ensuring the ball mill operates at its optimal state.
3. Soft Start Function
   Reduces the starting current by 4-7 times, avoiding grid shocks and extending equipment lifespan.

II. Core Advantages

1. High Energy Efficiency
   • Overall energy-saving effect ranges from 10% to 35%, with an average energy-saving rate of approximately 15%.
   • Reduces ineffective energy consumption by optimizing motor operating parameters.
2. Prolongs Equipment Lifespan
   • Reduces wear and tear on belts, gears, and other components, lowering failure rates.
   • Prevents damage to motors and power grids caused by startup surge currents.
3. Enhances Production Efficiency
   • Sets speeds for each stage based on process requirements, offering flexible and convenient operation.
   • Ensures product quality and output are not affected.
4. Safety and Reliability
   • Equipped with overload, overcurrent, short circuit, and grounding protection functions.
   • Features waterproof, dustproof, and corrosion-resistant design, suitable for harsh industrial environments.

III. Application Scenarios

• Cement Industry: Optimizes raw material grinding processes to reduce production costs.
• Ceramic Industry: Enhances the efficiency of glaze and body material grinding, reducing energy consumption.
• Mining Beneficiation: Enables precise grinding control for different ore characteristics.

IV. Product Features

1. Dynamic Energy Saving
   Automatically adjusts output power based on load changes to avoid energy waste.
2. High Power Factor
   Power factor can reach above 99%, reducing reactive power loss.
3. Economic Operating Point
   Real-time tracking of the motor's optimal operating current to adjust output voltage and current, achieving economic operation.
4. Low Investment, High Returns
   The investment payback period is typically 5-12 months, with significant annual electricity cost savings.

V. Industry Cases

A ceramic enterprise achieved reduced starting current below the rated current after installation, eliminating grid fluctuations and tripping of other equipment, with annual electricity savings reaching hundreds of thousands of kilowatt-hours, demonstrating remarkable economic benefits.

The ACI ball mill frequency conversion specialized energy-saving cabinet provides industrial users with an efficient and reliable energy-saving solution through technological innovation, helping enterprises reduce production costs and enhance market competitiveness.