Hose Floats are engineered flotation systems designed to provide buoyancy support and positional control for floating pipelines used in mining slurry transportation, mineral processing operations, tailings management systems, and bulk material transfer networks. These flotation units play a critical role in maintaining the operational integrity of floating hose assemblies by supporting pipeline weight, controlling hose elevation, and minimizing structural stresses generated during continuous slurry transportation.
Manufactured using high-density closed-cell foam encapsulated within a heavy-duty polyethylene shell, these floats combine high buoyancy capacity with exceptional resistance to mechanical impact, ultraviolet radiation, chemical exposure, abrasion, and environmental degradation. The closed-cell flotation core prevents water absorption and ensures consistent buoyancy performance throughout long-term industrial operations.
A large iron ore mining operation in Western Australia implemented our Hose Float system for a floating slurry transportation system connecting a mineral processing facility to a tailings storage area located several kilometers away. The pipeline transported high-density mixtures of water and finely processed ore residues on a continuous 24/7 basis.
Following implementation, operational monitoring demonstrated significant improvements in pipeline stability and flotation consistency. The system maintained its designed elevation profile despite variations in slurry density and production rates. Over a three-year operational period, the mine reported measurable reductions in maintenance expenditure and pipeline replacement costs.

| Property | Requirements | Property | Requirements |
|---|---|---|---|
| Tensile Strength | ≥13.1MPa | Water Absorption | 1-2g/100cm² |
| Break Elongation | ≥11.1% | Breaking Strength | 0.08-0.1MPa |
| Impact Strength | ≥32.4KJ/m² | Breaking Elongation | 4-6% |
| Bending Strength | ≥15.7MPa | Compressive Strength | 0.1-0.24MPa |
| Weather Resistance After total aging energy≥3.5GJ/m² | Break Elongation %≥ 10 | Oxidative Induction Time 200°Cmm≥ | 10 |
| Float I.D. (mm) | Float O.D. (mm) | Float Length (mm) | Thickness (mm) | Net Buoyancy (KGS/Float) |
|---|---|---|---|---|
| 160-180 | 500 | 800 | 4 | 280 |
| 225 | 600 | 700 | 4 | 320 |
| 280 | 700 | 900 | 4 | 450 |
| 340 | 1000 | 1000 | 6 | 500 |
| 410 | 1100 | 1100 | 6 | 550 |
| 460 | 1200 | 1200 | 6 | 1200 |
| 510 | 1300 | 1300 | 7 | 1250 |
| 560 | 1300 | 1500 | 8 | 1360 |
| 610 | 1400 | 1600 | 8 | 1600 |
| 630 | 1480 | 1600 | 8 | 1950 |
| 680 | 1550 | 1800 | 8 | 2200 |
| 730 | 1620 | 1900 | 9 | 2300 |
| 780 | 1700 | 2000 | 9 | 2700 |
| 840 | 1850 | 2100 | 12 | 3200 |
| 890 | 2000 | 2400 | 12 | 4600 |
| 940 | 2040 | 2500 | 13 | 4900 |
| 1150 | 2400 | 2600 | 14 | 6500 |
NOTE: Custom floaters are available upon request.
Engineered to provide substantial buoyancy support capable of accommodating heavy pipeline weights and dense slurry mixtures without compromising flotation stability. The high-density closed-cell foam maintains structural performance under continuous loading conditions.
The polyethylene outer shell withstands demanding mining environments while protecting the flotation core from physical damage. The rotational molding process creates a seamless structure with uniform wall thickness, improving impact resistance and reducing susceptibility to localized stress failures.
Designed to distribute buoyancy forces evenly along the pipeline, reducing oscillation, excessive movement, and uneven loading generated by changing operational conditions. Helps maintain controlled hose profile while minimizing stress concentrations.
Split-body design allows installation and removal without disconnecting the pipeline system, significantly reducing maintenance complexity and operational downtime. Individual float sections can be replaced independently when necessary.
Yes. Hose Floats can be engineered to provide the buoyancy capacity required for pipelines transporting high-density mineral slurries, tailings, and abrasive process materials.
Yes. Float dimensions, buoyancy capacities, fastening arrangements, and structural configurations can be customized according to specific pipeline requirements.
The heavy-duty polyethylene shell provides excellent resistance to abrasion, impact, and environmental exposure, making the product suitable for demanding mining applications.
Routine inspections should verify shell integrity, fastening condition, and overall flotation performance. Under normal operating conditions, maintenance requirements are minimal.
Yes. The modular split-body design allows individual float units to be removed and replaced without disconnecting the pipeline system, reducing maintenance downtime and improving operational efficiency.
