Specifications
Model Number :
Customized (Based on Capacity)
Material & Hygiene :
Food-Grade SUS304 Stainless Steel, IP65 Washable, FDA-Approved PU Belts
Price :
Get Latest Project Quote
Key Technologies :
Stress-Free Sheeting, Dual-Line Laminating, Flake Seeding, Vacuum Depanning
Supply Ability :
Customized Project Supply Capacity
Dough Adaptability :
Rye, Whole Wheat, Multi-Grain, Sourdough (35%-80%+ Hydration)
Baking Pan Range :
Multi-Strap Baking Pans & Loaf Tins (Customizable)
Payment Terms :
T/T,L/C
Production Capacity :
500 - 2,500 kg/h (Based on product specifications)
Automation Level :
Fully Automated Turnkey Line (Feeding to Bagging)
MOQ :
1 Set (Support Production Test)
Delivery Time :
Scheduled by Project Scale (30-45 Days)
Control System :
Central PLC, Multi-Axis Servo Drive, HMI Touch Screen
Packaging Details :
Reinforced Wooden Crate for Heavy Industrial Equipment
Place of Origin :
China
Certification :
CE
Brand Name :
Zline (Industrial Dough Solution)
Line Layout :
Modular Design (Linear, L-shape, or U-shape customized layout)
Description

Fully Automated Whole Grain & Rye Pan Bread Production Line


This high-capacity, turnkey loaf bread production line delivers a seamless, fully automated process from raw dough feeding to the final sealed package. Engineered with advanced stress-free sheeting and sanitary post-bake handling, this line is the ultimate solution for commercial bakeries producing premium rye, whole wheat, and seeded toast loaves.


Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System


Dough Feeding & Gentle Sheeting


  • Dough Bowl Lifter & Tilter: The process begins with a heavy-duty bowl elevator that lifts and tilts the mixing bowl, gently discharging the fermented grain dough into the hopper of the dough band former (sheeter).

  • Stress-Free Multi-Roller Sheeting: To protect the delicate gluten structure of whole wheat and rye dough, a series of multi-roller satellite sheeters and calibrating rollers gradually reduce the dough band to the target thickness. This gentle reduction ensures the crumb texture of the finished pan bread remains soft and airy.

  • Longitudinal Slitting: On the forming table, a set of high-precision stationary slitting cutter cleanly cuts the wide, continuous dough band into parallel, uniform dough strips.

Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System
Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System

Seeding, Rolling & Panning


  • Moulding & Rolling: The parallel dough strips pass through specialized mesh rollers (moulding belts), which tightly roll the flat dough into uniform cylindrical dough logs.

  • Automated Topping & Seeding: An integrated dry ingredient topper/seeding machine precisely spreads rolled whole wheat flakes, grains, and seed blends onto the rolled dough logs, enhancing the rustic appearance and texture.

  • Servo Guillotine Cutting & Aligning: An aligning device gathers the seeded dough logs into tight rows before they reach the servo guillotine cutter, which cleanly snips the dough into uniform, standard-length loaf dough pieces.

  • Automated Panning System: A high-speed panning depositor accurately drops the dough portions directly into the multi-strap pan bread baking moulds positioned on the conveyor.


Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System
Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System

Proving, Baking & Depanning


  • Proving & Baking: The loaded loaf pans travel through the final prover (proofing chamber) to develop the ideal volume, followed by baking in the tunnel oven. The bread emerges with a signature golden-brown crust and rustic artisan texture.

  • Robotic Vacuum Depanner: Immediately after baking, an automated vacuum depanner (suction cup depanning system) lifts the golden-brown toast loaves out of the hot baking moulds with minimal contact, preventing damage to the delicate crust.

Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System


Cooling, Slicing & Packaging


  • Spiral Cooling Tower System: The depanned hot bread is transferred onto a continuous spiral cooling conveyor for ambient cooling, ensuring the internal crumb temperature stabilizes before slicing.

  • High-Speed Bread Slicer: Once cooled, the whole grain loaves pass through a high-speed reciprocating band slicer to achieve precise, uniform slice thickness with minimal crumb loss.

  • Automated Bagging & Sealing: The sliced toast loaves are automatically pushed into pre-made bags by a pneumatic bread bagger and secured with a twist-tie or clip closure, ready for warehouse distribution.

Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System




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Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System

Ask Latest Price
Model Number :
Customized (Based on Capacity)
Material & Hygiene :
Food-Grade SUS304 Stainless Steel, IP65 Washable, FDA-Approved PU Belts
Price :
Get Latest Project Quote
Key Technologies :
Stress-Free Sheeting, Dual-Line Laminating, Flake Seeding, Vacuum Depanning
Supply Ability :
Customized Project Supply Capacity
Dough Adaptability :
Rye, Whole Wheat, Multi-Grain, Sourdough (35%-80%+ Hydration)
Contact Supplier
Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System
Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System
Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System
Turnkey Industrial Sandwich Bread Line Featuring Whole Grain Flake Topping System

Anhui Zline Bakery Machinery Co., Ltd.

Verified Supplier
10 Years
anhui, hefei
Since 2007
Business Type :
Manufacturer, Exporter
Employee Number :
301~400
Certification Level :
Verified Supplier
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