✔ Sub-Micron Crack Detection – Identifies closed/hairline cracks as fine as 5μm
✔ Multi-Spectral Imaging – Combines UV fluorescence + polarized light + thermal imaging
✔ AI-Powered Analysis – Distinguishes:
→ Surface-breaking cracks (even with no visible gap)
→ Subsurface defects (via thermal diffusion analysis)
→ Stress concentration zones (predictive failure points)
Optical Resolution: 25MP camera + 10X optical zoom
Detection Sensitivity:
Surface cracks: ≥5μm width
Subsurface flaws: ≥0.1mm depth
Inspection Speed: 100mm²/sec (adjustable scan density)
Lighting System:
UV excitation (365nm) for micro-crack highlighting
Cross-polarized lighting for stress visualization
Metal Components: Engine blocks, turbine blades
Ceramics: Insulators, biomedical implants
Composite Materials: Aerospace structures, pressure vessels
Technology | Crack Type Detected | Depth Penetration |
---|---|---|
UV Fluorescence | Surface-breaking | 10μm |
Lock-In Thermography | Subsurface | 2mm |
Digital Image Correlation | Stress-induced micro-cracks | N/A (surface strain) |
→ 3D Crack Mapping – Quantifies length/depth/orientation
→ Self-Learning Database – Improves detection for new materials
→ Predictive Maintenance – Tracks crack propagation over time